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Old jetcat P80 issue

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Old 10-17-2011, 01:54 PM
  #51  
siddus74
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Default RE: Old jetcat P80 issue


ORIGINAL: frema

hmm ,that i dont know, i never did that.
i always made 3 centerpoints in the bearing seat from the shaft tunnel and slide the bearing back in .
never had a problem with that.

What do you mean? with center punch or something? can you explain?

Scott.
Old 10-17-2011, 02:29 PM
  #52  
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Default RE: Old jetcat P80 issue

your back bearing was running with the shaft , the black colouring .
the outer ring of the bearing i mean.
to avoid that , i always do 3 center punch in the bearing seat of the shaft tunnel , nicely divide ,
It makes the o.d of the seat a bitt smaller , so the bearing has a better fitt , and will not run in the seat.
i hope you understand that , my English is not that good you know
Old 10-17-2011, 02:44 PM
  #53  
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Default RE: Old jetcat P80 issue

so you make the 3 center punches toward the side of the flat then? maybe I can use this method instead of the shimming?

Scott.
Old 10-17-2011, 04:03 PM
  #54  
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Default RE: Old jetcat P80 issue

Nice work Scott, my Wren 54 next yeah :-)
Old 10-17-2011, 11:03 PM
  #55  
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Default RE: Old jetcat P80 issue

Alan if I get this going, I cant see why not ... I need to get lathe :-)

Scott.
Old 10-17-2011, 11:09 PM
  #56  
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Default RE: Old jetcat P80 issue

ORIGINAL: frema

your back bearing was running with the shaft , the black colouring .
the outer ring of the bearing i mean.
to avoid that , i always do 3 center punch in the bearing seat of the shaft tunnel , nicely divide ,
It makes the o.d of the seat a bitt smaller , so the bearing has a better fitt , and will not run in the seat.
i hope you understand that , my English is not that good you know
I think I know what you mean, is the phote correct? (red dots :-))

Scott.
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Old 10-18-2011, 12:47 AM
  #57  
frema
 
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Default RE: Old jetcat P80 issue

No, you have to make the centers in the seat of the bearing , where you slide the bearing in.
maybe you have to sand grind it a little after to get a good fitt.

Old 10-18-2011, 01:54 AM
  #58  
siddus74
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Default RE: Old jetcat P80 issue

Appologies, I must be thick - I dont understand you ...

Scott.
Old 10-18-2011, 02:51 AM
  #59  
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Default RE: Old jetcat P80 issue

The rear bearing locates in the end of the tunnel, ideally this should be a snug fit so the outer case of the bearing dos'nt rotate.

Wren and a few others experimented with O rings in a groove to help with this but that caused other problems, what frema is suggesting is to make a few centre punches around the inside of the tunnel so it helps prevent the bearing from turning.
If your new bearing is a snug fit and dos'nt seem like it will turn, then it might be ok.
Old 10-18-2011, 03:06 AM
  #60  
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Default RE: Old jetcat P80 issue

YES thats what i mean with the centers.
sorry for my bad English
Old 10-18-2011, 03:39 AM
  #61  
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Default RE: Old jetcat P80 issue

Thanks guys ... ive ordered the bearings ...

Scott.
Old 10-18-2011, 04:46 AM
  #62  
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Default RE: Old jetcat P80 issue

If I push it forward all is good ... would some thing have moved forward during the or causing the over temp? I removed the front assy and although it sound bearing'y there is no play side to side in the shaft and the shaft and its components spin freely (if not quietly)
Lets not jump the gun yet, On is first post he said (there is no play side to side) if after he assemble the engine and the turbine wheel is touching the NGV on startup then that's a good fix P.S I need to steal that idea . Now as for shimming, you might have to make them your self using real thin stainless steel material and cut to fit. Call me crazy but even a paper clip fashion to the inner circumference and flatten to adjust thinnest, this would be your last option.

P.S after 6yrs of service my injectors finally clogged up on the second flight. I remember my blowtorch in the back of my truck, Quick disassemble at the field, Then using the torch to clean the injector, Re-assemble the engine, 4 more flight later [8D] Got to love them old RAMS.
My opinion
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Old 10-18-2011, 12:11 PM
  #63  
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Default RE: Old jetcat P80 issue

mmm a squashed paper clip behind the rear bearing .... how cowboy yee haa

Im still a little baffled how the rear wheel didnt touch the NGV but the front turbine wheel did? you would have thought that the if the rear bearing is issue that rear wheel would have slipped forward and fowled as well but it hasnt ... or is there a larger gap between with rear face of the wheel and NGV than there is between the compressor and the intake?

Seriously there isnt any movement side to side in the bearings and after exploding the front one I know that the bearings do move front to rear a little because of the design and taper when forced.

Also is the rear nut and shank one piece or the round collar at the end seperate? (its been gripped to death before)

Scott.

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Old 10-18-2011, 12:40 PM
  #64  
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Default RE: Old jetcat P80 issue

it isnt a nut , its a piece of the turbine wheel.
and maybe the previos owner didnt know it was left thread

i have some pictures for you , but i dont know if it will help.
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Old 10-18-2011, 01:00 PM
  #65  
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Default RE: Old jetcat P80 issue

and an interresting link :
http://www.toflyrc.com/Forum/tm.asp?...7&mpage=4&key=
Old 10-18-2011, 01:27 PM
  #66  
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Default RE: Old jetcat P80 issue

how do you separate the shaft tunnel from the diffusor? i have a P80 and would like to replace the front bearing but can't
KAON
Old 10-18-2011, 01:31 PM
  #67  
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Default RE: Old jetcat P80 issue

All you have to do to replace the front bearing it to remove the compressor wheel, then the preload assy will push the front bearing out ... my front bearing was ok, the rear one was knackered ...

Scott.
Old 10-18-2011, 03:03 PM
  #68  
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Default RE: Old jetcat P80 issue

the preload assy is stuck and so as the bearing. they wouldnt come off. tried heating the tunnel but the same...
Old 10-19-2011, 12:57 AM
  #69  
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Default RE: Old jetcat P80 issue

Very interesting thread Scott, I love to be able to get hold of an old turbine and strip it, but a virtually free one would be better
I am a washing machine engineer, so get to strip motors and do bearing jobs, what Frema was saying about using a punch, I have done on washing machines where the bearing has spun in the housing, just made some punch marks on the side of the housing where the outer shell of the bearing goes into the housing, and as said, maybe a bit tight to get back in but will stop it spinning in the housing. On washing machines, I also put a smear of thread lock around the outer shell of the bearing before putting in back as an extra securing for the bearing, whether this is advisable in a turbine, Frema or Seamus can advise.

Anyway, well done so far, and I hope you get back together OK.
Regards,
Vince.
Old 10-19-2011, 02:07 AM
  #70  
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Default RE: Old jetcat P80 issue

It is a compromise as the bearing still needs to be able to move very slightly fore & aft otherwise the preload wont work
Old 10-19-2011, 02:16 AM
  #71  
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Default RE: Old jetcat P80 issue

AAAHHH I see Seamus, so they need to be able to move, so looks like shimming is the only answer without replacing the part where the housing is, the plot thickens
Old 10-19-2011, 02:22 AM
  #72  
siddus74
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Default RE: Old jetcat P80 issue

Thanks Vince ... I am enjoying it to a degree and its certainly and eye opener ... The bearing housing is aluminium as far as I can see so I guess if I have to shim behind the rear bearing it to bring back to tollerance after trail fitting it back together with new bearings then any steel / ali washer the correct size would surfice? I guess rubbing it on find sand paper for a while is my future ... worse case is its scrap and I have loads of spares ...

Any further advice would be great ..

PS would the spinning of the outer case when the bearing siezed cause the enough wear on the seat to cause the shaft location to move forward and inturn the compressor to pickup on the intake cone?

Scott.
Old 10-19-2011, 02:28 AM
  #73  
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Default RE: Old jetcat P80 issue

One of the reason wren and others dont use the rear O ring anymore as it would cause the bearing to stick forward, I had a turbine that would do it all the time and used to have to keep freeing it, eventually I rebuilt it with a new tunnel (no rear O ring) and no problems after that.
Old 10-19-2011, 02:37 AM
  #74  
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Default RE: Old jetcat P80 issue

Sorry, not fully with you? define stick forward? is this a possible cause of the compressor wheel picking up?

Scott.
Old 10-19-2011, 02:52 AM
  #75  
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Default RE: Old jetcat P80 issue

Scott we were typing at the same time I think, my reply was not directly about the question you asked.

Yes if the bearing caused wear on the seat in the tunnel the whole thing would have moved forward and so touched the intake, clearance is so small that is why amount shimming/preload is so important.


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