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Old 06-08-2018, 09:54 AM
  #1751  
slither
 
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Originally Posted by Jeffryz
...but my #3 drops out at idle very fast, so it might need to be replaced.
Try swapping the #3 plug with the others and see if the drop out follows the plug...
Old 06-08-2018, 10:20 AM
  #1752  
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good idea. #2 and #3 have the same gap, I will swap those two.

Tx
Old 06-08-2018, 11:13 AM
  #1753  
BobH
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Iridium is good for glow plugs. It's better than the conventional glow plugs from what I remember. I don't believe it's essential but it's an improvement.

Try your low end adjustment to solve the #3 drop out at idle. You might be a little too rich.
I don't recall having any issues breaking in my FG60 on a test stand. I set my settings per the Mfg's instructions.
Old 06-08-2018, 12:57 PM
  #1754  
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Originally Posted by Jeffryz
good idea. #2 and #3 have the same gap, I will swap those two.

Tx
OK, good. Are those two gapped differently than #1? Try number one down there as well and see how that works out... keep us posted as to your results.
Old 06-08-2018, 01:20 PM
  #1755  
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All the plugs should be gaped the same.
Old 06-08-2018, 05:58 PM
  #1756  
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I measured the plugs before the first run, #1 was 0.015", 2 and 3 were 0.023". That is why i swapped 2 and 3. HS is set to 1.3 and LS is set at 6.0. 1 3/4 gallons through it.
I cleaned and swapped plugs 2 and 3. After it warmed up, I held it at 5k rpm for two minutes and got 100-100-99c, best yet! 6k rpm got 100-100-112. Max rpm is 6,500.
At 4k and 3k rpm #3 drops about 20c degrees behind 1& 2. At 2.2k rpm, #3 drops 40c degrees below #1. #2 goes 20c below #1. Going lower on the LS drops the rpm and it wants to die. LS spec is 6.5, but at that setting, it won't idle below 3k rpm.
Old 06-09-2018, 10:11 AM
  #1757  
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Originally Posted by Jeffryz
I measured the plugs before the first run, #1 was 0.015", 2 and 3 were 0.023". That is why i swapped 2 and 3. HS is set to 1.3 and LS is set at 6.0. 1 3/4 gallons through it.
I cleaned and swapped plugs 2 and 3. After it warmed up, I held it at 5k rpm for two minutes and got 100-100-99c, best yet! 6k rpm got 100-100-112. Max rpm is 6,500.
At 4k and 3k rpm #3 drops about 20c degrees behind 1& 2. At 2.2k rpm, #3 drops 40c degrees below #1. #2 goes 20c below #1. Going lower on the LS drops the rpm and it wants to die. LS spec is 6.5, but at that setting, it won't idle below 3k rpm.
The LSN is set to rich, it has to be leaned out. Begin leaning the LSN by 2 clicks, if # 3 drops out during idle, lean the LSN by another click; keep doing one click lean at a time until # 3 holds at idle. The LSN at the factory setting is always set rich for engine break-in. Saito engines are very temper mental when it comes to fine tuning! Take your time tuning the engine slowly, one click at a time, you'll get there eventually and you will be happy and satisfied when you do!
Old 06-09-2018, 07:51 PM
  #1758  
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So the spec for LS is 6.5 and i am already at 6.0. I have been afraid to go any lower. How lean did you have to go?
tx. JJ
Old 06-10-2018, 07:17 AM
  #1759  
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Originally Posted by Jeffryz
So the spec for LS is 6.5 and i am already at 6.0. I have been afraid to go any lower. How lean did you have to go?
tx. JJ
JJ, the factory setting IAW the manual is 6-7 turns! LSN setting of 6 is still rich, as mentioned lean the LSN 1 click at a time until you get a stable idle and # 3 does not drop off. I can't quite remember the exact setting I had to put mine at to get a stable idle but I think it was 5 turns + 45 minutes. You have to be patient, you may get frustrated with the slow process but if you stick with the procedure you will eventually reach the stable idle sweet spot!

Roger

Last edited by ForcesR; 06-10-2018 at 08:52 AM.
Old 06-10-2018, 01:04 PM
  #1760  
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My engines weren't happy until I was down to about 4.5 - 5 turns, I richened them up a little after that to sacrifice the low idle but to have it running a little rich. The LSN affects most of the rev range, so once you have a good steady idle, and good transition, richen the LSN a little for safety. You sound like you are way too rich.
Old 06-10-2018, 03:08 PM
  #1761  
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I warmed it up and did a 5k burn since that gives me the best heat balance at 100C each. #2 was slow to warm up this time. I then started slowly down on the LSN with the rpm at 3200. #3 cooled off as before. so it had a #1 at 80c, #2 at 60c and #3 at 40c. finally at 4.5 the rpm came up to 3400 and the #3 temp came up to 57. But after about 20 seconds it died. I had to open the LSN up to 5 for it to restart. I repeated the attempt with the HSN opened up by 4 clicks, same result. The air temp is about 15C. The throttle response was very bad too. max rpm is still at 6500. This was the last of gallon #2.
Since #2 is running colder than the other cylinders now, I will change out that spark plug. It was the one taken from #3 and it may just have to much carbon on it. I think I will check the valve clearances for good measure.

Last edited by Jeffryz; 06-10-2018 at 03:10 PM. Reason: added info.
Old 07-07-2018, 08:34 AM
  #1762  
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Finally got a few flights on Topflite P-47 Saito FG-60R3 with temp sensors on #1 & #3. Curious to get feedback on temps.

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Setup FG-60R3 w/Saito titanium exhaust ring, RE mods, baffle, Xoar WWII 20x10x3 (not scale, but couldn't find a 4-blade setup that works). Idles low, revs are linear with 6300 max RPM on ground. Fuel - 15:1 Klotz KL-200 w/ 1 oz Seafoam/gal

Ambient temp was 88F

Is this a safe temp?

Last edited by marksp; 07-07-2018 at 10:05 AM.
Old 07-07-2018, 08:51 AM
  #1763  
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That graph looks exactly like mine. Temps go up on all three cylinders to about 290F-310F while flying and when I land they come down fast. My probes are glued to the backside of the cylinders. I know if you had them glued to the front of the cylinders you would see a major difference in temps. I’ve been flying this way and haven’t had any issues.
Old 07-07-2018, 09:23 AM
  #1764  
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Interesting video that seems to show a cooling fan installed inside the cowl to keep the radial temps in check.

Old 07-07-2018, 09:31 AM
  #1765  
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I have 2 of the FG60-R3's bought when they came out for a pair of TopFlite birds... They will consistently crack a cylinder and I go through the motions of sending them in to HH and eventually getting a fixed or replacement engine (this has happed 7 times across the 2 engines)

Sunday while flying my TF Wulf with the engine slightly rich (static 6K RPM) and flew for about 5 minutes only to have the #1 cylinder crack at the base, huge drop in power, but was able to get the plane on the deck w/o too much damage (it amazes me that the engine continues to idle with a cracked cylinder base). I called HH and they say they won't cover it under warranty. Frustrating!

I have DLE and DA engines that have hundreds of flights (maybe over a thousand on a DLE55RA that has been in multiple planes) yet I continue to try to get these saitos to be consistent, stable engines. Rant over!
Old 07-07-2018, 10:07 AM
  #1766  
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Originally Posted by Timbers
That graph looks exactly like mine. Temps go up on all three cylinders to about 290F-310F while flying and when I land they come down fast. My probes are glued to the backside of the cylinders. I know if you had them glued to the front of the cylinders you would see a major difference in temps. I’ve been flying this way and haven’t had any issues.
Yep - by the time I land temps down to 232. Sounds & "feels" fine :-)
Old 07-08-2018, 06:05 AM
  #1767  
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I flew my fg60 yesterday with the cowl on for the first time. Sensor on exhaust header. This values were after 5 minute warm-up on the ground, static holding 5K rpm.
No cowl temp was about 90C (194f) on #1, with cowl temp was about 100C (212f) on #1. ambient outside temp was about 26C.(80f)
What telemetry system are you guys using. I have the spektrum tm1000 module. The loop temperature wire doesn't lend itself to fitting near the top of the head so I was going to wrap it around the exhaust pipe fitting. This only has one temp probe.
also, no info on how to connect to the saito rpm module. ( all three wires or just the signal?).
tx JJ

Last edited by Jeffryz; 07-08-2018 at 06:14 AM. Reason: calc error
Old 07-19-2018, 01:16 AM
  #1768  
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Jeffry,

I am using JETI Systems equipment, and the temp telem comes with 2 loops. I put on one on cyl-1, and the other on cyl-2. I know what you mean about getting the sensors placed. With the loop setup, its not easy to install on the 4T engines as you have to get around the inlet manifild and the pushrod tupes. The only way to do it is to remove the cylinder.... OR....what did was I cut the loop, and then used a male and female servo connector (not the entire 3 pin connector, just th internal brass connectors) and then wrapped the sensor around the cylinder, and reconnected it with some shrink tube over....works like a charm, and you can take them off again when you want...
Old 07-21-2018, 09:16 AM
  #1769  
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Originally Posted by sparky4lawndart
I have 2 of the FG60-R3's bought when they came out for a pair of TopFlite birds... They will consistently crack a cylinder and I go through the motions of sending them in to HH and eventually getting a fixed or replacement engine (this has happed 7 times across the 2 engines)

Sunday while flying my TF Wulf with the engine slightly rich (static 6K RPM) and flew for about 5 minutes only to have the #1 cylinder crack at the base, huge drop in power, but was able to get the plane on the deck w/o too much damage (it amazes me that the engine continues to idle with a cracked cylinder base). I called HH and they say they won't cover it under warranty. Frustrating!

I have DLE and DA engines that have hundreds of flights (maybe over a thousand on a DLE55RA that has been in multiple planes) yet I continue to try to get these saitos to be consistent, stable engines. Rant over!
Horizon Hobby is going t be the death of Saito due to their obsession with pushing these as gas engines when they were not designed as such from the outset.
Old 07-21-2018, 03:52 PM
  #1770  
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Been busy with other concerns, but finally got some time to "play" with the P47/FG60 a couple weeks ago. I've had difficulty getting it stay in tune reliably and deduced after fooling around with it for awhile that the low speed needle just wasn't acting right. ( easy to turn, not holding position). I removed the engine and tore down the carb to find that the low speed needle has a pretty sloppy fit where it threads into the barrel. I replaced the o ring with a new one, but it wasn't much better at holding/sealing it, so I added another one and that did it. (the throttle extension holds them in BTW). Got everything back together, fired it up, and got what seemed to be a good reliable and consistent tune.

Put two good flights on it the following day running the best it ever has. Good power and excellent response.
Old 07-27-2018, 01:33 PM
  #1771  
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My next project is a Topflite Corsair and after watching a lot of youtube videos of this Saito I decided thats what I want for the Corsair.
After reading through this thread Im not so sure anymore. There seems to be alot of problems with it. All of you that owns this Saito, would you buy it again or look for a different brand?
Old 07-27-2018, 02:01 PM
  #1772  
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Originally Posted by HakanH
My next project is a Topflite Corsair and after watching a lot of youtube videos of this Saito I decided thats what I want for the Corsair.
After reading through this thread Im not so sure anymore. There seems to be alot of problems with it. All of you that owns this Saito, would you buy it again or look for a different brand?
I sold my new engine that I received under warranty after saito telling me it was a one time replacement. meaning my 1.5 years left on there 3 yr warranty was no good.
Old 07-31-2018, 06:52 AM
  #1773  
009
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Hi,

My Saito FG60R3 can't get more than 3300 rpm (6700 rpm reading out of a two blade digital tach) on my engine.
On full throttle rpm drop sometime to 2700 rpm and go back to 3300 rpm. I did try to lean it from Hi and Low needle but nothing change. Hi also try seperatly to increase fuel on both needle and nothing change also.

Engine have use about 3 liters 15:1 to 20:1 mix.

Hi is at 2 to 2.5 turn

Low is at 6.5 turn

Prop is a 19x8 4 blade

top cylindre temp

1= 140f
2= 95f
3=90f


Thanks for your help
Old 07-31-2018, 07:01 AM
  #1774  
radfordc
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Originally Posted by 009
Prop is a 19x8 4 blade
Too much prop. I tried a four blade also....didn't work.
Old 07-31-2018, 07:04 AM
  #1775  
009
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I saw a video on YouTube with the same and look fine


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