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Pilot-RC 35% Yak build thread

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Pilot-RC 35% Yak build thread

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Old 11-08-2008, 02:42 PM
  #26  
Bass1
 
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Default RE: Pilot-RC Yak

I wonder if this assembly thread is part of the Troybuilt models "Sponsored Pilot" program?
Old 11-08-2008, 02:58 PM
  #27  
Jake Ruddy
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Default RE: Pilot-RC Yak

Yes it is, however I don't think there is anything wrong with it. Just another build thread that will be helpful to many who are interested in the product.

As T.O.M said it has the potential to grow into a massive thread like some of the others here which is a good source of info. Nothing wrong with that at all
Old 11-08-2008, 05:04 PM
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Default RE: Pilot-RC Yak

Thanks Jake.

I apologize for thinking that the previous thread shut down might have been influenced by an outside source.

Yes, I should have understood you better.

Pat
Old 11-08-2008, 07:49 PM
  #29  
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Default RE: Pilot-RC Yak


ORIGINAL: Bass1

I wonder if this assembly thread is part of the Troybuilt models "Sponsored Pilot" program?

Somewhat, but this was more of an introduction of Pilot-RC. I worked with Tony Tan of Pilot-RC to get this airplane through TBM. I am in the TBM sponsored pilot program so that is why you might see some TBM stuff in this thread,,,
Old 11-08-2008, 08:07 PM
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Default RE: Pilot-RC Yak

At least that's all on the table and in the open now.
Old 11-08-2008, 08:16 PM
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Default RE: Pilot-RC Yak

Firewall is marked perfectly for a DA 100.



Grip it and rip it !!! 1/4 drill bit




About 1 inch of spacers is about right.



Fender washers on the backside of the firewall.



I decided to look inside the pre assembled fuel tank, curiosity got the better of me! What I found looked great ! Put it back together with no worries.





I did use a little saftey wire to secure the connections out side of the fuel tank.
There is a good instructional video here on the use of saftey wire. [link=http://www.troybuiltmodels.com/newsite/videos_totd.html]Saftey wire, click here[/link]





There is a throttle pushrod supplied,,but I added a little 'bling'. The pre assembled throttle servo mount is nice. Glue it where ever you like if you are using cannisters.



I like manual chokes, no servo needed.



Glued the top on the engine box, fits nicely!



Installed reciever switches,,,, that was easy. Cut out was already there, just used my trusty soldering iron to remove the covering.





Held the wheel pant to the gear and marked the attachment points. Drilled and installed blind nuts. Simple!



Wheel pants done, again simple!



Old 11-08-2008, 08:32 PM
  #32  
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Default RE: Pilot-RC Yak

Very nice! I was looking at their web site yesterday, but had no idea the quality of the kit and the hardware was this nice. I am impressed!! Congratulations on your new plane.
Old 11-08-2008, 09:32 PM
  #33  
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Default RE: Pilot-RC Yak

The airplane and it's components appear to be of very high quality... Hmmm, I wonder if Pilot-RC needs a "sponsored pilot" to do review on either of their carbon fiber version 50cc Extra models ?? I could assemble and review the heck out one of those!
ORIGINAL: Taildragger726


ORIGINAL: Bass1

I wonder if this assembly thread is part of the Troybuilt models "Sponsored Pilot" program?

Somewhat, but this was more of an introduction of Pilot-RC. I worked with Tony Tan of Pilot-RC to get this airplane through TBM. I am in the TBM sponsored pilot program so that is why you might see some TBM stuff in this thread,,,
Old 11-08-2008, 09:59 PM
  #34  
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Old 11-08-2008, 10:20 PM
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ORIGINAL: Super08

Very nice! I was looking at their web site yesterday, but had no idea the quality of the kit and the hardware was this nice. I am impressed!! Congratulations on your new plane.

Thanks! It actually is pretty nice. Wish I could get pics looking into the wing root, construction is super!

TonyG
Old 11-09-2008, 02:26 AM
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Default RE: Pilot-RC Yak

Might I suggest they get rid of the fuel line safety wires and go with zip ties? Saftey wires on gas line eventually ends up cutting through the line, generating an air leak.
Old 11-09-2008, 08:11 AM
  #37  
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ORIGINAL: Tired Old Man

Might I suggest they get rid of the fuel line safety wires and go with zip ties? Saftey wires on gas line eventually ends up cutting through the line, generating an air leak.
The trick is to not pull it too tight, just enough tension to make slight depressions in the fuel tubing. I change all the fuel tubing annually and have not had any problems. Zip ties work great also, nothing wrong with that suggestion.[sm=thumbup.gif]
Old 11-09-2008, 07:03 PM
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Default RE: Pilot-RC Yak

Now that is one sweet ride! Can hardly wait to see her in action. Nice build
Old 11-09-2008, 08:03 PM
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Default RE: Pilot-RC Yak

Thanks CHAWKJIM, I am having a lot of fun with this one! [sm=thumbup.gif][sm=thumbup.gif]
Old 11-09-2008, 08:27 PM
  #40  
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Default RE: Pilot-RC Yak

Todays update.

Tried to get a decent pix of the cowl ring but it didn't workout too well. It is actually "glassed" to the cowling, not just glued! Also noticed that the canopy mounting tabs, tailwheel mounting plate and mian gear mount are made of the same very hard plywood as the firewall. Will not compress and get sloppy.





All of the laser cut pieces have the black burn marks sanded off, better bonding and will not show through the covering.







Now to cut out the cowling. I made a template from an old manilla file folder.




Marked the location of the muffler outlets then folded the template back. It is attached with masking tape.




Removed the mufflers and bolted the cowling on. I then transfered the the muffler outlet locations to the cowling. Also marked the bottom of the 'oil cooler' for removal.







I then drilled pilot holes and used a Uni-Bit to make the cuts for the exhaust stacks.







A Dremel cut off wheel was used to remove the bottom of the oil cooler.



A sanding drum and small sanding block finished things up.





I mounted the DA ignition box with zip ties.



I mocked up the wiring,,,




Here is a mock up of the whole plane minus the prop and spinner! Will try to fly it this week.[sm=thumbup.gif][sm=thumbup.gif]

Old 11-09-2008, 11:51 PM
  #41  
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Default RE: Pilot-RC Yak

Well when is the maiden flight?
Old 11-10-2008, 08:37 AM
  #42  
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Default RE: Pilot-RC Yak

very nice love the color
Old 11-11-2008, 06:24 PM
  #43  
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Default RE: Pilot-RC Yak

Maiden will be soon, got the wiring and plumbing sorted and ready to go !!

Don't want it to look like this !!!



Old 11-11-2008, 06:31 PM
  #44  
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Default RE: Pilot-RC Yak

lol
Old 11-11-2008, 09:57 PM
  #45  
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Default RE: Pilot-RC Yak

Tony get to work. We need flight reports and video yesterday........lol. The plane looks great. That last pic shows a DA 150 under the hood. Now that will be some serious horsepower.

I hope your maiden goes well. Keep us up to date. Looks like Allen may be pulling the trigger on one of the 150cc Yaks.
Old 11-11-2008, 10:27 PM
  #46  
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Default RE: Pilot-RC Yak

Hey! I hope Big A goes for it! He is a 3D Monsta! That is where a good 150 needs to be (or a 170!) !!
Old 11-12-2008, 03:01 PM
  #47  
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Default RE: Pilot-RC Yak

Got the maiden flight out of the way today. Just a conservative 4 minute flight. Video soon.

This airplane is replacing my tried and true 35%SD Yak. Moved the DA100 to the new Pilot-RC airframe. I had the presence to accurately weigh both airplanes. They are set up exactly the same with the exception of Hitec 7955 servos verses 5955 servos. The SD airplane was 29 lbs 4 oz. The new Pilot-RC plane was exactly 27 lbs,,, That is over TWO pounds lighter!! AND IT FEELS LIKE IT !!!! wOOt !!!!wOOt !!!
Even with the same set up, the airplane is different. Flies much lighter and way more agile! Going to have to use a little more expo!

Again, video soon!

TonyG
Old 11-12-2008, 05:30 PM
  #48  
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Default RE: Pilot-RC Yak

Sweet........................................... We get to see some video. Like you said, the maiden is behind you now it is time to let it rip.
Old 11-12-2008, 08:53 PM
  #49  
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Default RE: Pilot-RC Yak

Maiden video here,,,, wOOt!! wOOt!!!

http://www.youtube.com/watch?v=E4eSjKB7H2w
Old 11-12-2008, 09:44 PM
  #50  
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Default RE: Pilot-RC Yak

Watched it! Awesome! Love the knife edge just after takeoff, especially on the maiden trimming flight. Nice tight waterfall as well.

Doug


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