potting electronics?
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potting electronics?
Howdy;
Been setting up my Vintage radio...with a modern reciever to go fly it. I had to reverse wire a couple of servos. Bet a couple of you remember doing this....well back in the day it was easy swap the pot wires and the motor wires and you were off to the field. Just found out that new servos are not made to do this since they have boards directly connected to the motor...(sigh)...after opening several I finally found two that I could reverse....whew!
Now that the background is over....when reassembling back in the day...I am not too old so 30 or so years....we potted the servos with "Weldwood contact cement"..no other brand. A local ham came up with it.....and it worked well... I see that it is still out there.
Is there something better?
Thanks,
Steve
Oh...there isn't much to stick together (only 1 IC on the board) but the servos I found DID have wires going to the motor and pot that could do with a good "potting"...
Been setting up my Vintage radio...with a modern reciever to go fly it. I had to reverse wire a couple of servos. Bet a couple of you remember doing this....well back in the day it was easy swap the pot wires and the motor wires and you were off to the field. Just found out that new servos are not made to do this since they have boards directly connected to the motor...(sigh)...after opening several I finally found two that I could reverse....whew!
Now that the background is over....when reassembling back in the day...I am not too old so 30 or so years....we potted the servos with "Weldwood contact cement"..no other brand. A local ham came up with it.....and it worked well... I see that it is still out there.
Is there something better?
Thanks,
Steve
Oh...there isn't much to stick together (only 1 IC on the board) but the servos I found DID have wires going to the motor and pot that could do with a good "potting"...
#2
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RE: potting electronics?
ORIGINAL: Doc.316
Is there something better?
Thanks,
Steve
Is there something better?
Thanks,
Steve
Another solution is GC Electronics Silcone part number 19-155 that can be gotten from electronic supply houses. It is an electronic grade sealant/adhesive. Do not use the silcone glue from the hardware store as it is caustic to the circuits.
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RE: potting electronics?
Okies...thanks Dan...I will look for it. Yea, that is why we only used the weldwood stuff also...(others were bad on the electronics)...shoe goo ougha do it...I will get the wife to get me some when she go's to walmart.
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RE: potting electronics?
thank you for the information - I'm looking to pot a receiver myself. I was going to use 3M Scotch-Weld Epoxy Adhesive DP270 specifically formulated for potting. But since Shoo Goo is transparent that would be a big advantage (to see the bind light). I am surprised that it's a neutral cure, but I'll give it a go.
#6
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RE: potting electronics?
HIghPlains,
I remember using some gasket insulator silicone on the junction of a ham radio antenna that I made, to keep it 'dry' in the rain. About a year later, I had to peel it off because the antenna wasn't working well any more. WHen you mention caustic, you aren't kidding... the copper was about eaten away.
However, if you really want to try using silicone, try using some bathroom caulk from the home center. Get a brand name. I am not sure if that was as strong of an acid or not, but it didn't seem to corrode my copper wires any more. Maybe it's a different mixture.
For some reason, the smell reminded me of celery. Someone told me that it was acetic acid. Experiment first!!
Just my $.02
Bob
I remember using some gasket insulator silicone on the junction of a ham radio antenna that I made, to keep it 'dry' in the rain. About a year later, I had to peel it off because the antenna wasn't working well any more. WHen you mention caustic, you aren't kidding... the copper was about eaten away.
However, if you really want to try using silicone, try using some bathroom caulk from the home center. Get a brand name. I am not sure if that was as strong of an acid or not, but it didn't seem to corrode my copper wires any more. Maybe it's a different mixture.
For some reason, the smell reminded me of celery. Someone told me that it was acetic acid. Experiment first!!
Just my $.02
Bob
#9
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RE: potting electronics?
As sfor potting electronics...I remember a Space Control that I bought many years ago after seeing Zel Ritchie demostrate it at the DCRC Symposium.
I bought a set...took months to deliver it...and it crashed every plane I put it in...I'd send it back and wait months and call and beg Ritchie to fix it and return it.....I finally gave up and sold it for peanuts to a collector......
However, I digress....the pc board on the Space Control was covered in some sort of epoxy clear potting. You could see the parts through the potting material. I am sorry I do not know what it was. Perhaps someone knows who reads these things...but I can tell you for sure it was NOT silicone....
Frank Schwartz
P.S. Later I saw Hal DeBolt fly his Acrobat Bipe with a Space Control and I marveled that it worked at all....I thought I was a good electronics man, but he must have known something that I did not...mine constantly drifted off center and his did not....ant the Sampey I bought later drifted, too....finally got a good digital set when they came out and quit losing planes to bad radio design...only dumb thumbs....
I bought a set...took months to deliver it...and it crashed every plane I put it in...I'd send it back and wait months and call and beg Ritchie to fix it and return it.....I finally gave up and sold it for peanuts to a collector......
However, I digress....the pc board on the Space Control was covered in some sort of epoxy clear potting. You could see the parts through the potting material. I am sorry I do not know what it was. Perhaps someone knows who reads these things...but I can tell you for sure it was NOT silicone....
Frank Schwartz
P.S. Later I saw Hal DeBolt fly his Acrobat Bipe with a Space Control and I marveled that it worked at all....I thought I was a good electronics man, but he must have known something that I did not...mine constantly drifted off center and his did not....ant the Sampey I bought later drifted, too....finally got a good digital set when they came out and quit losing planes to bad radio design...only dumb thumbs....
#10
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RE: potting electronics?
That clear coating was most likely something called a conformal coating, a dip or spray that is used to keep the electronics free of moisture. It would be sprayed everywhere except for things like connector contacts or microchips that were in removable housings. Were you thinking about doing something like this to your RC equipment?
Bob
Bob
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RE: potting electronics?
Wow, that Space Control is a blast from the past.
For others who are getting to this information for the first time I'll add this - "conformal" in electronics just means a protective coating. It could be a hard laquer, an epoxy, a rubber, or an oil. Wikipedia has this page the does a great job of describing them. en.wikipedia.org/wiki/Conformal_coating
I have used Corrion-x on receivers, ESCs, and other electronics by doing a dull dip (repeated annually) with no problems and very good results in terms of water resistance (never fried a wet ESC. And I have dunked quite a few.
If Iuse a product to permanently encase a receiver, I will be certain to use something specifically designated as nonreactive, neutral cure or made for the purpose of potting. Tub and tile caulk is known to damage electronics. I wouldn't do that.
For others who are getting to this information for the first time I'll add this - "conformal" in electronics just means a protective coating. It could be a hard laquer, an epoxy, a rubber, or an oil. Wikipedia has this page the does a great job of describing them. en.wikipedia.org/wiki/Conformal_coating
I have used Corrion-x on receivers, ESCs, and other electronics by doing a dull dip (repeated annually) with no problems and very good results in terms of water resistance (never fried a wet ESC. And I have dunked quite a few.
If Iuse a product to permanently encase a receiver, I will be certain to use something specifically designated as nonreactive, neutral cure or made for the purpose of potting. Tub and tile caulk is known to damage electronics. I wouldn't do that.
#15
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RE: potting electronics?
Hi Mickvk,
I agree with you about your definition of conformal coating - that is what I was trying to get at as well. Also, if you overdo a protective coating (i.e., put it on too thick) , some components could overheat and change values, which could detune the rx. I'm not sure if this would actually happen in our rx's or not, but it might not be work the risk of finding out the hard way.
Just a thought...
Bob
I agree with you about your definition of conformal coating - that is what I was trying to get at as well. Also, if you overdo a protective coating (i.e., put it on too thick) , some components could overheat and change values, which could detune the rx. I'm not sure if this would actually happen in our rx's or not, but it might not be work the risk of finding out the hard way.
Just a thought...
Bob
#16
RE: potting electronics?
Here's a page from Micro Measurements. It's probably not exactly what you are looking for but there are data sheets that can be downloaded to get an idea of what to use. http://www.vishaypg.com/micro-measur...tive-coatings/
When we make a circuit board to balance strain gages for temperature compensation, we use 5 minute epoxy to pot the electronics which operate between 5v to 15v excitation.
When we make a circuit board to balance strain gages for temperature compensation, we use 5 minute epoxy to pot the electronics which operate between 5v to 15v excitation.
#17
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RE: potting electronics?
Frank, I think I know you. We always used Pliobond contact cement on hook up wires where they exited the pc boards or on motor terminals at Royal Electronics. We also used a clear spray on pc boards if we wanted moisture protection, I don't remember the brand, my have been Krylon.
#19
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RE: potting electronics?
Frank,
I didn't remember who you worked with back then. Hobby Lobby was a good customer. I was in Nashville area last Oct. and when I was getting off the free way to go to our hotel what did I see but Hobby Lobby sign on the side of a building. Of course I had to visit before we left town.
I also got to visit an old friend who I had met in Denver many years ago, John Valentine.
Very good to hear from you. If ever in Denver please save time to stop by. My direct email is:
[email protected]
I have a scratch build project on my web that might surprise you:
http://sidgates.us
I didn't remember who you worked with back then. Hobby Lobby was a good customer. I was in Nashville area last Oct. and when I was getting off the free way to go to our hotel what did I see but Hobby Lobby sign on the side of a building. Of course I had to visit before we left town.
I also got to visit an old friend who I had met in Denver many years ago, John Valentine.
Very good to hear from you. If ever in Denver please save time to stop by. My direct email is:
[email protected]
I have a scratch build project on my web that might surprise you:
http://sidgates.us