The secret of monocoat cutting. (Full Version)

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Zpat -> The secret of monocoat cutting. (12/15/2003 8:00:15 PM)

I've got a box of new single edge razor blades and a box of new #11 exacto blades. While cutting designs in the monocoat the edges on these items wear out fast. What is the trick to a nice clean cut edge?

What kind of surface is the best for cutting?




CafeenMan -> RE: The secret of monocoat cutting. (12/15/2003 9:21:45 PM)

I use 2-3 new single edge blades every covering job. I cut on a cutting matt. If the matt isn't big enough then I use a piece of masonite.




J_R -> RE: The secret of monocoat cutting. (12/15/2003 10:47:09 PM)

On a 100" model, I will go through close to a half a box of each. Keep changing the blade. You can save them and use them for cutting balsa on other projects, but they seem to accumulate faster than you can use them up in building. Getting nice clean cuts is more important to me than saving a couple of bucks on the blades.

An alternative is to get a Whet Stone and sharpen the knife blades as they dull. It takes more time than it's worth, in my opinon, and disrupts the flow of covering.

I have half a dozen handles for the blades and change them all at once.

When I am making designs with film coverings, I cut on a sheet of glass. You peel the backing off first, then press the film down, rubbing out the bubbles. Use windex or soapy water if it won't stick. Don't press too hard with the blade, it cuts easily on the glass. If you are cutting circles, or arcs, a compass can be put in place without puncturing the film by using scotch or masking tape where the point of the compass goes.

Another cute trick is to use Scotch #811 low tack scotch tape. It holds, but comes off very easily. You can even do butt joints with it and iron it without problems, then remove it without residue. You can tape to the glass, or mat, or to the film itself. (They even make it double sided. Get your wife some for putting pics in a scrapbook and the pics can be removed later without damage)

JR




Zpat -> RE: The secret of monocoat cutting. (12/15/2003 11:00:05 PM)

CafeenMan and J_R,
Thanks for the ideas.
Cutting on glass did the trick! A nice even line and the blade held up for the entire cut.
J_R, what compass will hold a cutting blade?

Thanks again,
Pat




J_R -> RE: The secret of monocoat cutting. (12/15/2003 11:42:17 PM)

Any compass that will hold a regular pencil usually holds an Exacto handle. You can get them from under a buck up. Exacto makes one as well. Try to find a bow compass so that it does not move while cutting. You can make a bow.. sorta... by putting two pieces of metal accross the compass and using a small bolt and wing nut, so that the adjustment does not slip when cutting. I have a larger one that is actually three parts that use a yard stick. One piece has the point. One uses drafting lead and the third holds an Exacto Knife. I use it to cut larger arcs. I got that one a Michael's Crafts years ago.

For more irregular shapes you can make a template from plastic. The stuff like you would use on an overhead projector. Then, use it to carefully cut along the edge. While your looking in the stationary store, pick up some overhead projection markers. They are water soluable and work well to draw on the film. Then, just wipe it off with a wet Kneenex. Heat has no affect on them either.

JR




J_R -> RE: The secret of monocoat cutting. (12/16/2003 12:14:55 AM)

Here is one with a bow made from a clothes pin.




BWooster -> RE: The secret of monocoat cutting. (12/16/2003 3:36:02 AM)

I use granite kitchen counters for a cutting surface. One pass with a dishcloth, and there is enough moisture on the counter to hold the film flat and true. I find that a blade holds up well.




J Harper -> RE: The secret of monocoat cutting. (12/16/2003 4:14:45 AM)

quote:

ORIGINAL: snitch

I use granite kitchen counters for a cutting surface. One pass with a dishcloth, and there is enough moisture on the counter to hold the film flat and true. I find that a blade holds up well.



If my wife had granite counters,[8|] I am sure[8|] I would be able to cut covering on them and get away with it. Way to go man.




MinnFlyer -> RE: The secret of monocoat cutting. (12/16/2003 4:20:31 AM)

I don't have granite counter tops, but if I did, I wouldn't use them for cutting...

There's a prized part of my anatomy that my wife would remove with my exacto knife if I did. [:@]




Balsa Master -> RE: The secret of monocoat cutting. (12/16/2003 4:41:21 AM)

he he... (i just cut on a piece of wood (usualy table) my table is built with a partical board top sotis flat but is easily changeable and flipable making it easy to change if it gets too messed up.




J_R -> RE: The secret of monocoat cutting. (12/16/2003 4:41:39 AM)

I'm with Mike. I like may parts where they are.

I wanted some 1/4 plate glass to cut on. I dropped by the glass shop. I asked the price on a piece 24" x 36" and he quoted me a number that about dropped me, $80 I think. I stuttered, but I told him what I wanted it for and he said, "how about some used glass, I got some out back that came out of a super market window that was broken." I asked how much, he said, well, if i bevel the edges, eight bucks. I have been using it every since.

Another neat tool for cutting film is a metal T-square. It makes it easy to cut trim strips down to about 1/32" for stuff like panel lines. Sure works better than trim sheets.

JR




Combat Addict -> RE: The secret of monocoat cutting. (12/16/2003 10:20:52 PM)

instead of going through all of those blades, get some 800 grit sand paper and sharpen them back up!




CafeenMan -> RE: The secret of monocoat cutting. (12/16/2003 10:35:10 PM)

Man, I have tried every way in the world to sharpen a razor and have had no success. I've even built jigs to hold the blade at the proper angle. For me it's easier to toss them. What's your secret?




Combat Addict -> RE: The secret of monocoat cutting. (12/17/2003 12:06:15 AM)

hold the blade at an angle and scrape it along the sandpaper. It needs to be a very shallow angle, and doesn't work extremely good, but good enough for my purposes




RCKen -> RE: The secret of monocoat cutting. (12/17/2003 1:03:49 AM)

if you want a cheap piece of glass, go to wal-mart. you can get a 4' mirror for $15.




MinnFlyer -> RE: The secret of monocoat cutting. (12/17/2003 1:03:59 AM)

I'm like J_R, I'll go through a BUNCH while cutting covering. Then I'll still use them for cutting wood.




GSNut -> RE: The secret of monocoat cutting. (12/17/2003 7:35:08 PM)

[;)]

Get into your wifes, sewing supplies and see if she has a cutting tool that looks like a pizza cutter..and a cutting mat.. DON'T get caught using it to cut your stuff..

Be careful that cutter is super bloody sharp..will cut off a finger nail and the finger tip in a blink.

Or off to Wally Mart and buy your own to keep your happy home.
The cutter and matt are available in the fabric section there. While there check out the Fusible fabric tape (heat activated..Neat stuff for attaching Sig Koverall to the aircraft structure.
Cleaner than glue and cheap..




DBCherry -> RE: The secret of monocoat cutting. (12/18/2003 5:11:21 AM)

GSNut,
I happened to be in Walmart the other day and bought one of these cutters after reading your post. I'm truly impressed!

You don't even have to push down on the covering, just lightly roll that thing over the surface of the paper, and it magically separates into two pieces. I cut up a buch of covering just because I was having so much fun! [:D]
Dennis




Boss248 -> RE: The secret of monocoat cutting. (12/19/2003 6:36:25 PM)

I have to admit that this is the first time I ever heard of a rotory cutter in my 25 years of building...I have always avoided getting very curvey withe x-acto knive because it was so easy to screw up. I asked my wife about a rotory cutter that is used in dress making and she said it would work great for cutting Monokote. I asked her why after all this time she never told me about this neat little tool and she said...you never asked. I am going to get some cutters tonight and see what I HAVE BEEN MISSSING




daven -> RE: The secret of monocoat cutting. (12/19/2003 10:01:34 PM)

Those neat rotary cutters work even better on fiberglass cloth. Give it a shot, you will be impressed.

Daven




Crayon -> RE: The secret of monocoat cutting. (12/20/2003 3:47:46 PM)

The best rotary cutters are from OLFA. You can purchase them from JoAnn fabrics. They aren't cheap though.

They make several sizes, the smaller ones are better for cutting curves and the lager ones are better for straight stuff.

Be careful with these things, they are extremely sharp.

I bought my wife one for sewing years ago and saw how good a job it did. I was thinking I
better buy myself one, all that changed when I caught her cutting cardboard boxes with it...
It's mine now. [;)]




CK1 -> RE: The secret of monocoat cutting. (12/21/2003 4:17:40 AM)

I have been using OLFA disposible blade knives instead of the exacto 11 , It is flat so it wount roll of your
bench . When the blade gets dull you just snap it off and there is another very sharp edge waiting right
behind it , These things dont dull nearly as quick as the exacto
You can find them at better hardware stores and some tool dealers. Initialy the expense is a little high
but I feel its worth it . BTW cutting on glass is definitely the best way to cut film covering




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