von_Hammer
Posts: 28
Joined: 6/11/2002 From: TX Status: offline
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Hi all- I just found this thread and was looking at all the modifications being done- very interesting! I figure I'll add some info on the WmBros wheels we make. The hubs are an ABS plastic, and we use a thickened form of MEK solvent to 'glue'- more like weld- them together. The thicker MEK (basically MEK with some form of plastic dissolved into it) gives us time to brush it on both halves, and assemble. The assembly part is the tough part, ifyou don't have the proper tooling. It only takes about 12 seconds to apply the MEK and assemble the wheel, but as soon as it's together, it needs to be compressed to some degree as the tire is like a spring trying to split it open. So, we have custom aluminum presses for each and every wheel size and type, which conforms to the shape of the hubs- front and back- with a loose axle piece to hold the whole assembly together. So a vintage wheel, for example, would assemble like this- set bottom press (hub back shape) on table with axle installed, apply MEK to back hub around out lip and inner post, set on axle and slide down to press- apply foam filled tire to hub (there is no glue that holds the tire- it is captive)- apply MEK and drop the front hub on, put front hub press on top, then take the whole set and put it into a clamping fixture (we have several of these in a big wheel format, with 12 clamping screws around the perimeter), and screw the clamping foot down to press the assembly together- let dry 40 minutes. If you take a hub apart- and we've done 'rework' on early failed assemblies where the press was not tight enough) it's actually best to use straight MEK to reactivate the surface- but then you have to work faster, due to dry time, and be more careful as it's very thin and tends to want to go everywhere- (and a little on a finger will leave a print on the hub!). We usually don't do rework anymore, and scrap it to regrind. Without the press parts, I think it would be pretty hard to do the assembly and have it come out right, and hold together. I'd advise the end user to make something out of hardwood or plastic, and a big C clamp would do. You just need to clamp near the out rim and around the axle hole, so you don't need to match the profile of the wheel perfecty. Anyway, I hope that info helps to explain the assembly of a new wheel and shed light on the mods being done. Maybe in the future, after we get this place really back on its feet, we can look into making a new line of wheels which are more varied in types and scales! We just finally got the molds all functional for the 4 main product lines (pilots, wheels, cylinders, guns) by the end of 2007, and entered volume production this year- and we still have a big job to get the word out that WmBros is back, and to get our products back into the pipeline of distribution- which requires a lots of inventory, which we're working on producing this year. I hope to see us profitable sometime in 2009- then we can start looking at the next step! So spread the word- I really appreciate the support.
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