Fred Marks
Posts: 180
Joined: 8/5/2003 From: Frederick, MD, USA Status: offline
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ORIGINAL: whvandy I am converting a Kyosho Me-109 40 to electric. I have a Mega ACn 22/45/3 motor and gearbox. (gear ratio unknown). Turning a 12-6 3-bladed prop. Castle Creations ESC and was trying to use a 14 cell NiMH sub c pack. The pack is to heavy I think, and doesn't turn the motor very fast. I'm very new to trying electric conversions, but I'm thinking maybe changing to a brushless motor, and for sure going to Li-Poly. What are your suggestions for motor and battery applications? Thanks, William Vandenberg whvandy@yahoo.com How to determine the propulsion your airplane needs 1. Determine the wattage needed to fly the aircraft intended. The detailed aerodynamic analysis required is not within the scope of this document. However, if Electrocalc or Motocalc can be accessed, those programs will help. If the designer or a review has defined the wattage required, you are half way there. Rest assured; this is a question our service and sales departments receive many times a day! 2. If you have little information, at least find the weight of the airplane, use the table below for a ball-park figure, then refine the results later. · Indoor and micro flyers 25 w/lb · Park and backyard flyers for Speed 280 to Speed 400 25 to 50 w/lb · Speed 400 up to brushless sport-scale trainers 50 to 75 w/lb · Maneuverable, higher performance sport-scale & 3D 75 to 150 w/lb · AMA/FAI pattern competition & F5A gliders 150 to 250 w/lb 3. The low end of each category is flyable and sedate. 4. The higher end of each category is much hotter and demands skill. 5. Within each category, wing loading has an effect. Wing loading is the weight divided by wing area, usually lbs per square foot. Higher wing loading imposes higher power loading to fly properly and pushes the requirement toward the upper end of the scale. ( Your ME 109 probably hass a p[retty high wing loading. Please give us the weight and the wing area for further analysis) 6. Once the power loading (w/lb) is known, determine what motor and ESC can deliver the needed wattage. Both motor and ESC specs will give a range of voltage, usually as cell count. Take care not to mistake Ni Cd cell count for Li PO. One Li Po cell = three Ni Cd or Ni MH cells. CAUTION: Some ESCs specify upper voltage limits and upper amperage limits. In some cases both may not be permitted simultaneously. Check the specifications and demand to know. 7. Pack requirements are by peak wattage that may be demanded only for a few seconds each flight, while overall pack capacity sets flight time. Li Pos are almost never run at peak load for a whole flight. If they are, the pack is under-designed and may be damaged. 8. A rule of thumb for success and long life is to allow for a 25% margin. Because Li Pos are so light, this is not really a burden. 9. Divide peak watts by planned nominal voltage of 3.7V X the number of cells in series, e.g., a 3S pack is 11.1 V, nominal to determine peak amps.. 10. If you can, measure the amperage in a short static run using a watt meter or an ammeter to confirm the estimate. NOTE: This can save you the cost of a pack and is well worth-while. 11. The capacity required depends on desired flight time per charge. You may elect to have a pack with a lot of capacity and fly multiple flights per charge or use a smaller pack and recharge between flights. 12. The standard most recommend with modern 4th generation cells is the “ten minute flight”. Ten minutes is about the average flight time for glow or electric. Most club fields have some limit on flight time after which one must relinquish the frequency pin. 13. FMA/Kokam HDR packs charged with our cell balancing chargers may be recharged in 20 minutes and this makes the “10 minute pack” very practical. Two packs then allow almost continual flying. 14. The capacity required = desired flight time in hours X average current drain in amps. 15. The capacity for the 10-minute flight = 0.167 X average current in amps. 16. You may enter peak current and voltage in LIPOCALC II, available in the Li Po Compendium at www.fmadirect.com LIPOCALC II will provide the specification for the pack you need. Then reduce throttle setting to approximate the average current anticipated to see what flight time will be.
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Electroman
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