pdmarsh
Posts: 331
Joined: 7/13/2002 From: Prior Lake,
MN, USA Status: offline
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Well, this project is certainly taking me into areas I have never been before. I wanted to make a canopy frame, so after a quick trip to the "Sratch Build" forum, I learned of a method using fiberglass cloth. I actually wanted to make in internal frame, but liked this idea for making an external frame as well, so that's what I did. I still want to make an internal frame, but haven't figured out how as yet. The first step in this process is to wax the outside of the canopy. I still got some fogging afterward, but nothing that can't be buffed out. Next, you apply three layers of fiberglass cloth and resin (one at a time, of course). In hindsight, I either should have used heavier cloth or added another layer or two. My frame is quite thin, but maybe that's good for a jet. Still, you can see the thickness of the outside frame on a real A-10. After the third layer cures, you end up with a very nice fiberglass shell of your canopy. I sanded between layers to keep it as smooth as possible. It turns out that the most difficult part of this whole process was transferring the frame outline from the pla |