McGuiver
Posts: 22
Joined: 11/28/2002 From: Prince Rupert,
BC, CANADA Status: offline
|
Seaplane Sorry guys this might be a long one! Have a look at my photo gallery I loaded a quick little drawing on the float system in to it. My self I can not take credit for the system as it was taught to me by Ted Russell many moons ago. It is important to use the pink or blue extruded foam as the white bead foam is not dense enough to support the loads, besides the white bead foam sucks up water like a spong. On the Kadet 3/8" x .049wall thickness seamless 6061-T6 alum. tubing was used.(bought at Marinex a local welding shop that builds alum. boats) Insert a 1/8" x 1/8" spacer strip in side the tube then press the tube flat(I use a hydraulic press a work but a vise should also work). The spacer will limit the amount you can press and when removed will leave a slot for the mounting bracket to slip in to.For your 96" beaver just up size the tubing and maybe the mounting plate thickness, If you want to get carried away you can make an airfoiled shape mold to press the tubing between.(or Sea Commander sells structural tubing). The floats are ether cut on a band saw or hot wired, Epoxy glass the bottom(6oz.glass) and let dry oven night, add triangle stock to the inside bottom front of the float as a spray rail when dry sand to shape. Glass top(4oz.glass) of float. Fill and finish float top but do not paint yet. Mark location for mounting plate slots, cut away glass at slot location and melt the slot with a soldering iron. to glue the mounting plates in mix up a batch of slow cure epoxy and micro balloons (I use West systems epoxy) to the consistency of tooth paste, fill mounting plate holes with mixture, insert side plate then vertical locking plate. Whip off excess epoxy with alcohol (I should have mentioned earlier, make and dry fit mounting plates,spreader bars and support struts before gluing in plates) I usually install the plates with the spreader bars then block and align the floats to dry over night. I hope that this is helpful to you in this system the foam cores are not sheeted with balsa or ply before glassing and are strong enough to have survived a 100+mph OOPS. with only strut damage. Cheers : Doug ps:For larger float increass mounting plates and or tie vertical plates together or as one for a strong back.
|