RE: NEW OS MAX-120AX RING !!!  
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RE: NEW OS MAX-120AX RING !!! - 10/1/2005 4:38:52 PM   
bob27s



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From: Cleveland, OH, USA
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quote:

ORIGINAL: STG

Dang, I forgot all about the bad 70 four stroke that OS has come out with. I guess I was just expecting the best from them & wanting some new 2-stroke technology to hit the market.

Thinking about it, if OS were most concern about offering top performance they would have made the new .46ax maybe a .53 or a .56--maximized its displacement?

--------------

I have been thinking about the right prop for this motor and looking at its spects it shows max power to be a 9000 rpms and usable RPM rage to be 9,500 max. Not surprising as with its light weight it has to have small transfer ports which will cause the motor to go to sleep at high RPM. I would guess that the port timing compliments the small transfer ports making this a very torquey 120 2-stroke.

This being said, people that put something like a 15 x6apc on this motor will end up disappointed to find out it does not turn it any faster than a .91FX ( low 10's).

A 16 x6 will most likely be the a good prop to maximize thrust and still have the good forward speed, but I would guess it will pull a 17 x6apc with a little bit slower spool up. I am thinking a good 17 x6 Pro Zinger would be a very good prop as it would load the motor closer to 9000 rpm and still have fast spool up. Too bad that a 17 x6 is kind of an odd prop size.—cannot find it in a Pro Zinger or a wood Scimitar.?

A 17 x6 will be necessary if a semi tuned exhaust is used on this motor you will want to run it no higher than 9500 rpm to get max power.


Looking at Jett's 120 motor they show performance to be

BSE 1.20L R/C with semi tuned muffler AAC
16x8apc @9,200 27.8oz

http://www.jettengineering.com/



This OS120 looks pretty kewl. Going to be a good engine.

Just of inforomation,
The Jett BSE-120 is 21oz without them muffler. 27.8 with the jett-stream muffler included, glow plug and spinner nut.
It is the same phycial size as the OS91FX and the Jett 90L.

Anyone have any footprint/size or mounting/muffler bolt pattern info on the new engine???

Bob


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Bob Brassell
Jett Engineering - Engine Mfg Support Forum Host

(in reply to STG)
       Post #: 26

RE: NEW OS MAX-120AX RING !!! - 10/1/2005 5:45:13 PM   
STG



Posts: 3498
Joined: 7/3/2003
From: New Richmond, WI, USA
Status: offline

quote:

ORIGINAL: Dr Nitro

STG,
quote:

Maybe I will pay the 5oz weight penalty and get a Turbo Jett for a 108FSR. I am pretty confident power will be similar.

5 ounces of weight is generally insignificant for an aircraft that would be of size enough to accept a YS 110. You could help make up for it by use of lighter servos, lighter battery, and so forth. The OS 108 is one of those that is on the good list in my book, they're very nice engines. Forget the Jett muffler (and depending on your application) use a Macs header with a moose can pipe, very light and effective.

quote:

The education you guys are giving me on O.S. is really spoiling my fun. I have had nothing but great running motors so far.

O.S. 25fx --only mabey 1/2 gal thru
O.S. 46fx --8 gal thru
O.S. .91FX - 7 gal thru
O.S. 108fsr - 10 gal thru
O.S. 1.6FX- 10 gal thru


Did not mean to spoil your fun. For the past few years I have been paid to test run engines for a model fuel company. Since I have my own private flying field and am out in the middle of nowhere and retired, I can do this till my heart's content and not bother anybody. Mostly I run them on the several engine test fixtures, then a few of them I will actually fly on one of my planes or heli's. I even have a set of load beams to mount on car engines and a ducting system to cool the head when I test run them. I have gone through lots of engines, some were good , some were junk.
I use as a baseline, the average 40 size two stroke will run 15 minutes (at varying throttle positions) on 8 ounces of fuel. My goal is to get 400 hours on an engine or 100 gallons, whichever comes first. I have had numerous engines make it past this mark and a few that did not. To be be fair, I do a few things that the less experienced modeler does like shut them down for the day and do nothing to them until they are run the next day, I also run them a bit lean but only to the point where the rpm's are peaked, not past peak and generally use a prop that is on the small end of the scale for the given engine. I do run them on a fuel type that is intended for that design or recommended in the instructions. and always two identical engines are run identically at the same time, one with a competitors brand fuel and one with the company I'm contraced by, just for comparison.
Anyway, to make a long story short, I have run the engines you mention above and a bunch more of the OS line, this is what I got before the engines just simply wore out:
25FX- got to about 6 gallons
32SX- got to about 20 gallons after the first set of sleeves
40FX- got to about 20 gallons
46FX- (early ones) about 6 tanks
46FX- (later ones) about 40 gallons
OS 50- (airplaneversion and heli versions)- could not get past 10 gallons without it puking the bearings, longevity testing suspended on the modern OS 50
61FX- got to about 65 gallons
OS70 Heli-got to about 3 tanks on both engines, rods gave out. replacement engines made it to about 15 gallons
91FX- got to about 35 gallons
160FX- (after several tries and replacement motors, testing was abandoned)
OS 120 Surpass III- bearings failed around the 15 gallon mark, heads warped around the 50 gallon mark
OS 91 Surpass- got about 80 gallons before it was just plain worn out
OS 70 FL- after about two gallons of frustration, testing was abandoned.

As a comparison, heres some of my test engines that are in either the 400 hour club or 100 gallon club
Fox 35 CL, 40 bushing, 40BB, 45, 46, 50 and 74
Enya- 25, 40's (all the 40's), 50SS, 50CX, 60 (all versions) and 4-strokes: 46, 53, 90, 120 (old and new) and the 155 (everything tested)
Irvine- 46, 53
Super Tigre (italian)- 34, 40, 45, 51, 75, 90, 2300, 4500 (no chineese ones tested yet)
K&B (Pre Mecoa)- 40 (4011), 48, 61
Thunder Tiger- 25, 40, 42 bushing, 46, 61, 65 bushing, 120 and 4 strokes: 91 and 120 (everything tested)
Magnum- 46 (the only model tested)
Webra- 50
YS- 45, 53, 91AC
Saito- 56, 65, 72, 80, 91, 100, 120, 180 (everything tested)
Moki 135, 180 (everything tested)
MVVS 40, 49, 77, 91 (everything tested)
Rossi 45, 53 (everything tested)

Now heres some that did not make it to the club:
Anything Mecoa
Anything Leo
Anything MDS
Anything OS (modern)


Don't flame me guys, these are just the results experienced. In all cases, fuel should not have been an issue since failures in the OS line on one fuel were very soon repeated on the other, which indicates design problems.


Wow, D.R. nito thanks for sharing your results. Do you have more info posted anywhere specific, like a web page? If you do please send me the link, I would like to learn more. Are you currently running any tests on the new S.T.? Would like to know how the quality stacks up.

I have been resisting the Mouse Can pipe thing just because of time constraints, but maybe I should break down and try to put one together. Is it non peaky simply because it operates at 1/2 wave rather than full wave? Do you know anyone competent that puts them together and sells them?



_____________________________

Good Flying to you!
See Blog for RCU Video's

(in reply to Dr Nitro)
       Post #: 27

RE: NEW OS MAX-120AX RING !!! - 10/1/2005 5:48:54 PM   
STG



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From: New Richmond, WI, USA
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quote:

ORIGINAL: bob27s


quote:

ORIGINAL: STG

Looking at Jett's 120 motor they show performance to be

BSE 1.20L R/C with semi tuned muffler AAC
16x8apc @9,200 27.8oz

http://www.jettengineering.com/



This OS120 looks pretty kewl. Going to be a good engine.

Just of inforomation,
The Jett BSE-120 is 21oz without them muffler. 27.8 with the jett-stream muffler included, glow plug and spinner nut.
It is the same phycial size as the OS91FX and the Jett 90L.

Anyone have any footprint/size or mounting/muffler bolt pattern info on the new engine???

Bob


Bob, I think the turbo jett is maybe 1/2oz or so less for the 1.20 size? Do you have any idea if the current web pricing is up to date $399.00 for 120, or am I going to be in for a shock if I inquire?




< Message edited by STG -- 10/1/2005 5:49:57 PM >


_____________________________

Good Flying to you!
See Blog for RCU Video's

(in reply to bob27s)
       Post #: 28

RE: NEW OS MAX-120AX RING !!! - 10/1/2005 6:45:56 PM   
Flyer95


 

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From: STOCKHOLM Akersberga, SWEDEN
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STG,
If you want to try a mousse can alike muffler then it is possible to buy them from a company in Germany. They make them in four chambers type and I know a few guys using them here in Sweden on big gasoline engines.

Here is the link.
http://www.krumscheid-metallwaren.de/html/muffler.html

(in reply to STG)
       Post #: 29

RE: NEW OS MAX-120AX RING !!! - 10/1/2005 7:40:15 PM   
coveredup



Posts: 495
Joined: 5/15/2003
From: Addison, TX, USA
Status: offline
quote:

ORIGINAL: Dr Nitro

quote:

Lets hope that OS did something right for a new product (for a change). The last 9 OS engines I bought new were returned for service a minimum of one time. Three 46FX's and two 32SX's spit the nickle. The OS 70 heli engine could not keep a rod or bearings in it. The 160FX went back twice and was still junk after second brand new replacement. OS 50 could not keep bearings in it. And finally the wonderful new lightweight 70 four stroke that was a gift, it would'mt run worth a hoot. These engines all went back at least once and every time Hobby services was given the opportunity to return my money and keep the engine, which of course they refused. Only one of these engines I have now and that is one 46 FX that I forced HS to fix the peeled sleeve with a steel sleeve and a ringed piston (from the heli engine) and it still runs fine. The remaining engines went to ebay.


ACK!!

What fuel are you testing? I'll stay away from that stuff!!!! LOL

< Message edited by coveredup -- 10/1/2005 7:41:25 PM >

(in reply to Dr Nitro)
       Post #: 30

RE: NEW OS MAX-120AX RING !!! - 10/1/2005 7:51:35 PM   
William Robison



Posts: 20269
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From: Mary Esther, Florida, FL, USA
Status: offline
CU:

If you read the complete post you also saw Doc was running two of each engine, with a competitor's fuel on the second. I don't think the fuel is the cause of the failures.

I see the same thing here with all different fuels. The only obvious difference is Joe Average with the lean run now and then and castor blend fuel gets somewhat longer engine life than Joe Average with the lean run now and then and all synthetic oil.

Bill.

_____________________________

Real Airplanes have Two Engines
AMA 25139 - More than 40 years.

(in reply to coveredup)
       Post #: 31

RE: NEW OS MAX-120AX RING !!! - 10/1/2005 8:01:51 PM   
TimC



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From: Lone Pine, CA, USA
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My math shows 24,000 hours or 6000 gallons of testing on just the ones that "made the club". That's sure a lot of testing.

(in reply to STG)
       Post #: 32

RE: NEW OS MAX-120AX RING !!! - 10/1/2005 8:26:00 PM   
William Robison



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24,000 hours. Running two engines at once that's almost 16 1/2 months, 24 hours a day, with no breaks.

He must have some worker bees there with him.

Bill.

_____________________________

Real Airplanes have Two Engines
AMA 25139 - More than 40 years.

(in reply to TimC)
       Post #: 33

RE: NEW OS MAX-120AX RING !!! - 10/1/2005 8:32:59 PM   
MrMotor


 

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From: Fargo, ND, USA
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What makes you think that only two engines are running at once? Only pairs have to be alike, there can be many pairs running at once.

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Mr. Motor A K A Paul

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       Post #: 34

RE: NEW OS MAX-120AX RING !!! - 10/1/2005 8:39:20 PM   
William Robison



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From: Mary Esther, Florida, FL, USA
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Paul:

Implicit in my "Worker bees" was running several pairs at the same time.

Sorry, you were probably addressing TimC.

Bill.

_____________________________

Real Airplanes have Two Engines
AMA 25139 - More than 40 years.

(in reply to MrMotor)
       Post #: 35

RE: NEW OS MAX-120AX RING !!! - 10/1/2005 11:28:50 PM   
cu. in.


 

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From: Birchwood, MN, USA
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Hi Cyclic Hardover,

I actually own an OS 91 FSR but never ran it. I also bought the separate OS 855 three bolt muffler for it and it, of course, is NIB as well. I do seem to remember hearing about the overheating problems, now that you mention it. I was going to put it in a Bill Northrop Big John Bipe, but never built the plane.

In looking at the engine now, I am a bit surprised at the overheating problems because the cylinder seems to have adequate finning and the head (8 bolt) has very deep fins. Perhaps the overheating was due to carburetor problems, but I am just guessing. The case looks like the 108 case.

I am supposed to be doing yard work today, but I just opened the Big John Bipe plans. Yikes, it has 55 wing ribs to cut! That must be why I never built the plane. It's a beauty though. Come to think of it, this bipe would be a good candidate for a 120 size engine. Maybe the new OS 120 would fit.

I should go out and plant some more grass, No, it's not what you are all thinking, its Kentucky Blue grass!

Thanks for the reminder, CH.

Bruce

(in reply to Cyclic Hardover)
       Post #: 36

RE: NEW OS MAX-120AX RING !!! - 10/1/2005 11:32:48 PM   
bob27s



Posts: 4588
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From: Cleveland, OH, USA
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quote:

ORIGINAL: STG


Bob, I think the turbo jett is maybe 1/2oz or so less for the 1.20 size? Do you have any idea if the current web pricing is up to date $399.00 for 120, or am I going to be in for a shock if I inquire?




Ummmmm.

I think with the material cost update a few months ago its up about $10 more. I will have to double check. With the BSE-100 and BSE-120 you have the option of either the jett-stream or turbo-jett muffler at time of purchase.

The turbo is about 15 grams lighter. There was some weight creep in the last year or so - beefed up the header bolt-on area. Of note, Dub has a new version of the 20cc turbo in testing, based on some recent accomplishments with one of his goverment aero projects. It will be a bit larger in diameter, but 'shorter'. So far testing has been good... improvment seems to be panning out.

someone PMed me - The BSE-120 is AAC (real C), and all of the engines continue to be real ABC/AAC construction.


< Message edited by bob27s -- 10/2/2005 1:17:41 PM >



_____________________________

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Jett Engineering - Engine Mfg Support Forum Host

(in reply to STG)
       Post #: 37

RE: NEW OS MAX-120AX RING !!! - 10/2/2005 3:06:00 AM   
Dr Nitro


 

Posts: 162
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From: The Great Midwest, USA
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quote:

My math shows 24,000 hours or 6000 gallons of testing on just the ones that "made the club". That's sure a lot of testing.

There is rarely a day over the past several years that engines are not being run by me and two dedicated (aka retired) helpers at their places. I normaly run 5 pairs at a time in my test shed. My helpers can run two pairs at a time. Everything is set up on 5 gal run intervals. Refrence was made about some 24000 hours, remember that a lot of these engines will consume 100 gallons well before reaching the 400 hour mark. The big Saito's, Moki's, Tigers, YS's will consume lots of fuel, FAST.

Coveredup:
The fact that several engine designs barely make it out of the box before a failure occurs has nothing to do with fuel quality. When fuel comes into play is the longrun. If an engine makes it into the club, they are torn down and inspected for signs of wear compared to the one run with a potpouri of other brands of fuel. One engine is always run on my contractors fuel, and the other is never run on his fuel. What I have noticed is that the engine that fails first when one fails, it has always been on the brand X fuel, not the guys fuel who is contracting me to do this. Sometimes its only a few minutes, sometimes its several hours, with the exception of bearing cage failures which occur at any time under any condition..
One of the greatest observations I have made regarding the engines that do not make it into the club is sloppy final Quality Assurance which has followed sloppy final assembley. When I ge a new pair of engines, first thing I do is pull the back cover and the head. You would be absoutly amazed at what I find. There have been a few times when I slap the case against a white cloth, metal shavings come out. I do not clean the engines out, I just ensure no metal shavings larger than dust are in there prior to startup. Almost every new engine will yeild some metalic dust on the finger when rubbed around inside. Design is part of it too, but usually to a lesser extent, some engines are just plain poor designs (or comprimises) like the ABC fourstroke from OS, bad design, period. Some engines just do not have beefy enough rods, or have too much of a side load on the piston causing failure after several hours. Some engines are overcooled and do not get up to and maintain design fit for an ABC type metalurgy. Lousy bearings seem to be pretty popular these days, the cages like to come apart at the pin rivits, thats just bad quality control with your subcontractors or too cheap of a bearing. The list goes on, we do a pretty good failure analysis (we call them "post-mortums" and determine if its a fluke or if its fuel related or if repair is warranted and we feel the need to continue.


quote:

If you read the complete post you also saw Doc was running two of each engine, with a competitor's fuel on the second. I don't think the fuel is the cause of the failures.

I see the same thing here with all different fuels. The only obvious difference is Joe Average with the lean run now and then and castor blend fuel gets somewhat longer engine life than Joe Average with the lean run now and then and all synthetic oil.

Bill.

Bill,
You are 100% correct, engines run with some castor in the fuel will normally last a lot longer and wear a little better than an all synthetic. This is noticed in four stokes (including YS) as well as two strokes.

I'm sorry, I believe that I threw this thread way off topic.

_____________________________

Dr Nitro

(in reply to bob27s)
       Post #: 38

RE: NEW OS MAX-120AX RING !!! - 10/2/2005 3:16:23 AM   
William Robison



Posts: 20269
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From: Mary Esther, Florida, FL, USA
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Doc:

quote:

...some engines are just plain poor designs (or comprimises) like the ABC fourstroke from OS, bad design, period.

It's not even that good. It's an ABN engine. They didn't even bother to chrome the cylinder bore.

Bill.

_____________________________

Real Airplanes have Two Engines
AMA 25139 - More than 40 years.

(in reply to Dr Nitro)