Big_Bird
Posts: 3046
Joined: 12/18/2001 From: Arlington, TX, USA Status: offline
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quote:
ORIGINAL: WacoNut Ken, How did you handle the aileron's, did you cover them before adding the panels of just seal the wood? I was thinking about just covering the L/E and then seal the wood and glue the panels on. Also what glue did you use to glue them on? Later!! Anthony I covered the leading edge with polyester overlapping the top and bottom surfaces about 1/4". Same with the inboard end. On the trailing edge I cut a strip about 5/8" wide and tacked it to the top and bottom surface at the inboard end. While pulling it tight along the trailing edge I ironed it down alternating from one side to another. The strip was folded as I did this. This left a sizable area of bare wood on both sides. I put a couple of coats of Polycrylic on the full aileron. A paper pattern was made before I cut out the corrugated plastic. I used a new single edge blade to cut the traced pencil marks on the back side of the plastic. Of course I had to make cutouts in the plastic for the horn and inter-aileron link. When I was satisfied with the plastic fit, I used some small clamps to hold it on the aileron. Then I lifted one end of the plastic and applied medium CA to the aileron on the inboard end for about 4" of it's length. Just a simple overlapping S pattern was used. After laying the plastic down I was able to remove the clamps and complete the process in 4" lengths. Several pages back I showed how to extend the length of the corrugated plastic.
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Ken WACO Brotherhood #70
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