RE: Optic/Spectra Glitching  
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All Forums >> Radios, Batteries, Clubhouse and more >> RC Radios, Transmitters, Receivers, Servos, gyros >> Radio Manufacturer Direct Support >> Hitec/MultiPlex Radios- Ask Hitec Customer Service >> RE: Optic/Spectra Glitching
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RE: Optic/Spectra Glitching - 10/15/2006 6:30:05 AM   
mglavin



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From: Elverta, CA, USA
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quote:

ORIGINAL: aramsdell

MGlavin, Abrasion was not the cause of interference downing my second Rex. This heli was a brand new build. All bearings/metal to metal was lubed with a combo of gelled oil and ptfe based lube mixed and painted on with artists brush. New motor, esc ,fresh charge,all balanced, new gyro,full length antenna, no touching carbon all that good stuff. I'm getting 50 feet antenna down then glitching on ground motor off! Same in camera ship but
Deans antenna. Radio's off waranty so I cleaned inside case and checked arond. One chip had some white fuzz growing on 2 adjacent pins. I cleaned the whole inside and reassembled. Test flew the sport copter again had one quick twitch. Any ideas?


No ideas... Too many variables. Fifty range antenna down indicates something is amiss. Brand new builds and equipment can have issues too, been there done it. As I mentioned complete lack of control is not likely an interference issue with PPM equipment. Was the same RX in play, what RX? Send the entire radio system to Hitec Service for a free evaluation, in most cases there is no charge even if the radio is out of warranty. The cost of postage is worth the peace of mind...

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(in reply to aramsdell)
       Post #: 101

RE: Optic/Spectra Glitching - 10/15/2006 7:45:55 AM   
Time Pilot



Posts: 1438
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From: Vancouver, BC, CANADA
Status: online

quote:

ORIGINAL: Toker41
If the problem truly has been traced to the spectra pack, then recall it. It makes more sense to do that then to let the TX reputation become tainted.


I've been following this thread since it started and not only am I considering my next upgrade to be another Futaba, but I'm also starting to question the quality of the Hitec servos I have. They haven't been perfect, and this thread isn't helping to build faith in the company.

I have to admit though, that the service I've had with servos sent in to Hitec has been excellent.

(in reply to Toker41)
       Post #: 102

RE: Optic/Spectra Glitching - 10/15/2006 2:09:05 PM   
MikeRuth



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From: Tarzana, CA, USA
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Understood, I have no problem with performing a little maintanece on the pins from time to time.


quote:

ORIGINAL: mglavin


quote:

ORIGINAL: MikeRuth

Time being aginst me here, I didn't get the pins changed out, but I did a quick experiment by going over the pins with a wire brush on my dremel.
removing the gold plating.

Put the module back in and it is now rock solid, no matter what forces I apply to the module.

I figure at this point for me, my issue is definetly the contacts. I let the radio sit for 32 minuets last night allowing the module to fully heat up and still had a solid signal.

Next I am going to try removing the plating on my optic 6 contact pins and see what effect it has.


While stripping the plating may affect immediate pleasure, long term the pins will oxidize at an accelerated rate without a sealant/conductor so to speak. Utilizing an electrical contact cleaner is likely a much better approach IMO.


(in reply to mglavin)
       Post #: 103

RE: Optic/Spectra Glitching - 10/15/2006 2:45:21 PM   
MikeRuth



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From: Tarzana, CA, USA
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quote:

ORIGINAL: Volante24

I didn't get how you related burned battery wires to the contacts in the RF module. Possibly it was explained in the erased part of the posting...

If there is short on a board or in pins, there may be a trace left -- did you locate one?

Nick


Nick, I'm not sure why you think something was "erased" in post #69 about my burning wire episode.

I went back and read my post again for review and maybe i can clarify the situation.

I had installed a third party 2500Mah Ni-Mh battery in my Eclipse 7 this after several flights on the original pack and had no "in flight" glitching.
After installing the battery pack, I decided to try manipulating the module to determine if the glitching would occur. That consisted of pushing inwards and up and down as well as side to side on the module. I did in fact experience a glitch or two and then saw the "low Batt" display on the TX. While conteplating why I was getting a low batt reading is when I saw the smoke and shut it down, got the pack out and let things cool down.

So the relation of the incident was, I was moving the module around when this happened. Now I am not saying the module casued this to happen. In fact I think it was a poor quality insulator at the wiring end of the third party battery pack. But that's an entirely different story.

I did examine the Circuit board that has the pins and atenna connector very carefully, and found no signs of a problem, or damage as a result, furthermore leading my conclusion to a fault with the battery pack.

Does this help clarify my post?

Mike R

(in reply to Volante24)
       Post #: 104

RE: Optic/Spectra Glitching - 10/15/2006 2:58:40 PM   
MikeRuth



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From: Tarzana, CA, USA
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As for using the hitech synth module being used in another brand of TX, I didn't say I approved of this, I just made the comment that it was tried, I took a chance on damage to my Module and the other person took a chance on damage to his TX. It worked for him so I stated that. that's all.

IMO It's the nature of our hobby to experiment!

Mike R

(in reply to mglavin)
       Post #: 105

RE: Optic/Spectra Glitching - 10/15/2006 3:14:11 PM   
MikeRuth



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From: Tarzana, CA, USA
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I hate to go off topic here, although i guess there could be a relation.

during a test to see how much current was being pulled from the battery, I found that the total draw was 275ma with the antenna down and when the antenna was extended it was 305ma.

I'm not trying to dispute operating the TX with the antenna down, I relaize that an antenna is tuned to the frequency. I'm just currios as to why the module is getting hotter with it down and less current flowing through the system. Just seems like it should be the opposite.

Even though it's a bit of a pain while working in the shop I'll start keeping the antenna extended when testing/adjusting.

(in reply to MikeRuth)
       Post #: 106

RE: Optic/Spectra Glitching - 10/15/2006 9:30:31 PM   
XJet


 

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quote:

ORIGINAL: MikeRuth

during a test to see how much current was being pulled from the battery, I found that the total draw was 275ma with the antenna down and when the antenna was extended it was 305ma.

I'm not trying to dispute operating the TX with the antenna down, I relaize that an antenna is tuned to the frequency. I'm just currios as to why the module is getting hotter with it down and less current flowing through the system. Just seems like it should be the opposite.


The reason your module gets hotter with the antenna down is because more of the energy that should be going into that antenna is reflected back into the module -- where it turns into heat.

This is something refered to as the SWR (or ratio of power sent to the antenna versus the power that gets bounced back).

The ideal SWR is 1:0 (ie: *all* the power sent to the antenna is radiated as a radio signal and none gets bounced back). With the antenna on your transmitter collapsed (or not fully extended), it is unable to radiate all the power that's fed to it so a percentage is reflected back into the module and appears as heat.

Let's assume that your transmitter module creates 100mW of radio-frequency power. If you have an SWR of 1.0, all of that 100mW will be radiated by the antenna. If you have your antenna retracted, then as much as 90% or more of that 100mW will be bounced back into the module, where it creates 90mW (or more) of extra heat.

So, even though there's more power going into your transmitter with the antenna fully extended, less of that power is wasted due to reflection from the antenna and more of it goes towards creating a radiated radio signal.

I hope that's clear (or clearer than mud anyway).


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       Post #: 107

RE: Optic/Spectra Glitching - 10/16/2006 12:46:07 AM   
aramsdell


 

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Mglavin, I seem to have reduced the glitching in my Helicam Rex by cleaning as I mentioned in my last post and a little work on the Pins on back of the tx case. I used two small needle nose pliers, 1 to hold a pin near its base and the other to twist the end just enough to get a perceptible twist to remain in the pin when released. I think this may help the module remain in contact with the pins. Before I reinstalled it I put a very tiny film of zinc based antioxidant compound on the pins to keep them from possibly corroding if the gold scrapes off because of this new arrangement. The compound is 'Penetrox' made by Burndy see your local electrician.( I am an electrician). There are several types. Some antioxidants are no more than a grease. This is a gray paste laden with zinc to increase conductivity and deter oxidation in copper to aluminum connections and other dissimilar metal to metal contacts.
I don't think this is the cure all and I CAUTION be very careful how much is used. This could easily be displaced by the pins on multiple reinsertions(sounds naughty) and cause a short across the pins on the connector. For me this shouldn't be a problem as I don't take it out except to open the case as I just did. As I said I flew this morning and this evening. This AM with a cheapie camera at a club and this eve. in my yard no cam. I still have range issue motor off. Could the module be damaged from running it with antenna collapsed ? I have it as smooth as it has ever flown now, shame to flame it with a 400 $ cam or someones body.

(in reply to XJet)
       Post #: 108

RE: Optic/Spectra Glitching - 10/16/2006 1:20:00 AM   
mglavin



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I'd suggest range testing the Helo with another TX and module; this will eliminate the TX as a variable and allow you to concentrate/find on the root problem. I suspect the problem is on-board. Reduced range anomalies are generally generated form within the model IMO...

What model RX and has it been in a crash?

I'm familiar with anti-oxidants; we use them at work too. As a specialty Mechanical Contractor we find ourselves doing lots of electrical work.

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Hitec * Multiplex Field Representative

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       Post #: 109

RE: Optic/Spectra Glitching - 10/16/2006 3:55:24 AM   
aramsdell


 

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Mglavin, I'm having a hard time blaming it on the bird when the problem followed from 1 Trex to another in a matter of minutes and also it was experiencing the twitches at the club field and other locations. It just kept getting worse. I'm going to fly without the cam 1 more time at altitude before it goes back on. The rx has been crashed, into grass, but it and other receivers have always exhibited at the least noisy servos, not buzzing, just enough something to cause movement you can hear. The linkages are loose and NO binding anywhere.

(in reply to mglavin)
       Post #: 110

RE: Optic/Spectra Glitching - 10/16/2006 4:39:34 AM   
mglavin



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From: Elverta, CA, USA
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I'm having a hard time believing you insist on flying a bird that fails a basic range test? A prudent modeler would ground the bird until such time it passed a range test!

Crashed un-serviced RX's are the number one cause of these kinds of problems IMO...

Again perform some basic diagnostics to eliminate variables one at a time until you find the problem... And again what type of RX is in play?

_____________________________

Michael Glavin
RCU Community Moderator
Hitec * Multiplex Field Representative

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       Post #: 111

RE: Optic/Spectra Glitching - 10/16/2006 10:27:09 AM   
Volante24


 

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Yes, now I understand you better.

Nick

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       Post #: 112

RE: Optic/Spectra Glitching - 10/16/2006 3:58:30 PM   
Volante24


 

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From: Notre Dame, IN, USA
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[/quote]

A TX or any TX's RF output is tuned to the antenna length. Check your manual you'll find this information and similar warnings about over-heating the module in this case. TX's without modules suffer too, again it’s about the tuned antenna length not where the RF deck is located.
[/quote]

Dear Michael,

There is no a single word about such precautions in the manuals, at
least for Optic and for Lasers. I can assure you if they were there I
would have spotted them at once -- I remember these things since late
1960s when the transmitters RC enthusiasts built on their own, were
not recommended to operate without antenna for this very reason of
overloading the RF output transistor. Not seeing such notes I reckoned
that all these problems were in the past off the cell phones era,
together with the "ultra-fast" transistors with the unit-gain
frequency of 120 or even 60MHz.

Ok, I have now specifically checked the manuals for both Laser 4/6 and for
Optic, there is no such a warning. It looks like you consider such
precautions to be known. If so, I think Hitec people should really
find a possibility to put this into the manuals.

My question regarding Lasers was due to the fact that the RF output
part there is inside the body of the transmitter on the main PCB with
plenty of room available. Therefore, easier cooling etc. Not to
mention that it would be trivial to incorporate a limiter which take
care of possible overload in case of untuned output. In fact, when I
checked the Rf output, the voltage did not seem to depend on whether
antenna was extended or collapsed on Laser 4. That was not a proof,
yet suggested that the circuit there duly handles this situation.

In fact, I would like to know if Hitec specifies somewhere the current
draw of this stuff. There is an impression that it's too high, the
supplied batteries did not last enough for safe flying, so we had to
put our own 2500mAh pack. We just checked a week ago one Optic 6 and
it turned out to draw 420mA (antenna fully extended); without the
RF unit the drain was only 80mA. Sounds noticeably larger than 305mA
quoted here in post #108. We are then at a higher risk, right?

This can be compared to the 150mAh total drain specified for Laser
4/6, keeping in mind the radiated power claimed the same. What's the
reason for such an inefficiency of the module? Frequency synthesizer
chip itself should not draw more than 20mA anyway.

By the way, since I am a physicist, a discussion I see here suggests
me to recall on the conservation of energy principle. That is true in
general that a circuit at smaller current drain may dissipate more
heat without antenna. However, hardly much in this setting. FCC does
not allow the antenna of your TX, is it Optic, Eclipse or Laser, to
radiate more than the stated power; in our case it is 500mW -- right?
This means that the power dissipated inside the module is always
within these 500mW of the consumed power. This is not an amount to
discuss where the total consumed power is 2W (in the lucky case) or 3W
(for the transmitter we own). In the case quoted by MikeRuth in post
#108, the change in the consumed power (assuming 10V input voltage)
was 0.3W at the radiated power 0.5W, therefore the dissipated power
indeed increased, but inly by 200mW. Too small.

Of course, this is not a bullet proof calculation. It assumed that the
RF unit is fed by the battery voltage. Hitec people probably can tell
us if that is so. Otherwise, a part of the power here is dissipated in
the voltage regulator, although I doubt it would be related to the RF
power output circuit, maybe only to the synthesizer
itself. Conservation of energy does not tell us where precisely the
power is dissipated inside the module. Heating case-wise this does not
matter much, but for the sake of safety of the circuit it does, since
if all the power, or only a part of it goes into the output
transistor, makes a big difference for the latter.

The upshot of this digression is that our measurements of the current
draw cannot tell us responsibly if it is safe or not to run TX in the
transmitting mode with the antenna collapsed. If it is not, the manual
and other warnings supplied with the system must clearly state
this. And it would be helpful -- already for the sake of safety -- if
Hitec disclosed what should be the current drawn by Optic
with or without the RF unit.

Nick

(in reply to mglavin)
       Post #: 113

RE: Optic/Spectra Glitching - 10/16/2006 4:22:03 PM   
Volante24


 

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From: Notre Dame, IN, USA
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quote:

ORIGINAL: mglavin


Crashed un-serviced RX's are the number one cause of these kinds of problems IMO...

Again perform some basic diagnostics to eliminate variables one at a time until you find the problem...


Mglavin,

By the way, can you describe how you at Hitec
service/inspect/diagnose the after-crush receivers? I can probably do certain
things myself. I have a number of receivers and cannot expect people
who sold them to me to tell me the whole story behind them.

Almost everyone can check the range by walking away a mile and checking that
servos keep working, and that the receiver does not accept another
transmitter on the adjacent channel even at 10 feet away. But I guess
you do something more serious, right?

Nick

(in reply to mglavin)