NMOSSON
Posts: 45
Joined: 5/26/2003 From: Le Havre, FRANCE, METROPOLITAN Status: offline
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Hi Mickey. Don't worry, I am not offensed by your "direct style writing!". It is always a pleasure to exchange ideas with you. Redarding vibrations, there is only two way of generating them on a rotating element: Either from an unbalance weight, or from dissymetry of external forces applied to the rotating parts. On an autogyro rotor, dissymetry of external forces, i.e. lift forces dissymetry, exists only on rigid rotors used with two rotor gyros (either syde by side or coaxial). The vibrations can be kept enough low if the rotating speed and blade passing frequency is far enough from natural frequencies of the aircraft structure and rotor pylon(s) to avoid resonance effect. Most of the time, they use small diameter fast runing 4 blades rotors, and thats perfect to have the excitation frequency far away from the low aircraft natural frequencies. On single rotor autogiro, it is not possible to fly with a rotor having lift dissymetry, the craft will always bank on one side (it was the problem that Senor De La Cierva face to on its early autogiros). To correct this, flapping is required. BUT, flapping is also modifying rotor geometry when rotating, and even for a perfectly statically and dynamically balanced rotor, vibrations will occurs because the CG of the rotating rotor in flight will not stay on the rotating axis, it will slip from its original position. The conical angle will move the CG along the rotating axis, it will not lead to slip it from the axis. if you test a rotor in a wind tunnel suc hthat the wind speed is parallel to rotating axis, i.e. you supress the flapping, no vibration will occur, the CG will stay on the rotating axis. If the wind direction is no longer paralllel to rotating axis, the flapping resulting from blade lift equilibrium will change the cone axis and then the complete rotor CG will move along this axis and deviate from rotating axis. An unbalance weigh is created and it will generate vibrations at rotating speed harmonics and blade passing frequency. To keep this offset as low as possible, there is various ways: Increasing inertia will decrease conical angle and then, distance between the rotor flying CG and rotating axis. increasing the blade number is also a solution to drop down the flying CG (up to 5, after, there is no significant amelioration). You can also add delta angle to reduce the flapping. These possibilities act on the cause itself, but you ca nalso play on the results, i.e. finding a solution to limit vibration amplitude and/or frequency, by adding damper devices on the blade hinges and on rotor head support. On teeter two blade rotors, an additional possibility is to offset the teeter axis to have the flying rotor CG on it. From a theoretical point of view, this can suppress unbalanced excitation caused by the flapping, however, it is very difficult to match the right position, and this may occurs for a particular airborn weight and load factor. But, on two bladed rotors, there is one axis of negligible inertia, and them it is impossible to balance them dynamically, so the remaining geometrica lunbalance will always be higher than a 3 or 4 bladed rotor. If you add also that there is no drag hinge and this generates exitation forces on the teeter head, parallel to the teeter axis, at twice the rotating speed, a two bladed teeter rotor will always create vibrations. Some researchs are on going to limit the effect by adding damping on the teeter axis and rotor head articulations. On Magni gyros, the rotor is exceptionnally heavy compared to most of gyros in the market. The main reason is a safety issue: a rotor with high inertia will take its time to change its rotating speed while flight conditions change quickly. This avoid fast dropping of rotating speed if the pilot unload the rotor (and prevent from having the rotating speed going down to minimum speed required to maintain autorotation), and help also a lot to do good a perfect flare at landing. The design of the Magni rotor is one of the best: the blade holder in incorporating a dihedral angle that correspond to the flight conical angle (at normal flying weight). Then, the blades does not have any bending stress (and no torsion induced by bending stress). The used airfoil is slightly reflexed airfoil and neutral from moment point of view. The blade CG axis and root position are just corresponding to the lift force application point, then there is no torsion at all created into the blade structure. And, of course, the teeter axis offset is such that the rotor flying CG is on it. However, vibration (and not a low level) remains at blade passing frequency (twice rotating speed) because there is no drag hinge on such design. For your info, on Magni M16, prerotation up to 280 RPM, Nose wheel up at 300 RPM, lift of at 45 km/h and 350 RPM, cruise speed at 370 RPM & 90 km/h. Landing flare at 40 km/h. A friend will try to instrument it to do in flight balancing and vibration analysis. Take care Norbert.
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Norbert MOSSON The autorotating brain....
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