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RE: Ringed vs Non-ringed - 2/20/2007 9:49:35 AM   
DarZeelon



Posts: 7083
Joined: 4/9/2003
From: Rosh-Ha'Ayin, ISRAEL
Status: offline
quote:

ORIGINAL: Flyboy Dave

I see some new Internet myths developing here.

Speedster 1919.... "A ringed engine will tolerate a lean run better than ABC."

DarZeelon...."I strongly disagree! A ringed engine, when run too lean and detonation sets in,
will first over-heat the ring, which will then butt its ends and continue to expand... it will eat
away the sleeve and itself."

Speedster 1919...."DAR you're talking extremely lean for ring to butt and chew liner and take
tension out of ring."

I was going to let this thread slide, but the "theories" have gotten way out there.

...just keeping the record straight....

Let's look at DarZeelon's statement: "A ringed engine, when run too lean and detonation sets in"...

....what makes you say that detonation will "set in" on a ringed engine when it leans out ? Will an
ABC engine detonate if it leans out ?

Neither of these statements are true. One could argue that leanness is a cause of detonation, but
the truth is....high compression and too much nitro are the main causes of detonation, a too hot
plug will not help. Let's assume the engine is operating properly from the start. Just the fact that
the engine is running lean, will not cause it to start detonating. If that were the case, the engine
that was running properly during the entire run....would suddenly start detonating when it ran out
of fuel.

This, of course, does not happen....so we can chuck the statement....

...."RUN TOO LEAN AND DETONATION SETS IN".

The second part of DarZeelon's statement:

...."when run too lean and detonation sets in, will first over-heat the ring"...is another Internet
myth statement. The flame-front from the ignition process starts in the middle of the combustion
chamber....in the middle of the piston. The heat from normal combustion, and the excessive heat
from a detonation scenario are absorbed directly into the top of the piston.

The heat from the combustion process is absorbed into the aluminum piston. The job of the ring,
with it's seal to the cylinder wall....is to transfer the heat from the piston, to the cylinder
wall....where the heat passes through the wall....into the fins of the engine, where it is dissipated.

The ring will not, can not, and will never be any hotter than the piston, where all the heat is born.
Keep in mind, the ring....while transferring heat from the piston....to the cylinder wall, is cushioned
by a coating of oil. This oil is not only reducing the amount of friction between the ring and the
cylinder wall....it is acting as a conductor of heat. The piston ring is what conducts or
transfers the heat of combustion....to the outside of the engine.

The third part of our new Internet myth is:...."will first over-heat the ring, which will then butt its
ends and continue to expand"....

Piston rings will never "butt their ends" from expansion of heat, because of these reasons.
First....piston rings (iron) and cylinders (steel) expand at the same rate. There is no time where
the difference will result in a ring gap larger or smaller, enough to effect the operation of a ringed
engine. In fact....a ringed engine will usually have more compression, and a crisper feel
after a normal engine run.

Secondly....most ringed engines have a locating "pin" in the ring land (groove). Not only does this
not allow the ring to rotate and snag an end in a port....it does not allow the ends of the rings to

"butt its ends and continue to expand". Again....with the expansion rates of the ring and the cylinder
wall being the same....the ring, although it gets "longer" due to expansion heat...the cylinder is
expanding at about the same rate....the ring "gap" stays about the same.

Lastly....this Internet Myth...." will first over-heat the ring, which will then butt its ends and continue
to expand... it will eat away the sleeve and itself"....

This last Internet Myth....or a "DarZeelon Engine Theory"....excludes the reality of cast iron rings.
I can back this statement up with 25 years of two stroke racing experience.......rings, baby....rings,
rings, and more rings.

You cannot butt the ends of a ring together, and...." eat away the sleeve and itself"....
this is another load of....well, you know what. The reason is....if you close up the ends of a ring
(ring gap) and continue to expand the length of the ring....the ring will shatter !

Racers....people who race things....often try to gain advantage by using tight clearances to their
advantage. This advantage is a science. A racer can use a "first oversize" ring...on a standard
piston piston. The mechanic must grind the ends of the ring to his "specs". The ring gap must
be perfect....it has to start, and end, the race with maximum power....wear has to be considered.

Unfortunately for us, the ring gap cannot be changed on our peanut whistle aero-model engines.

So, ....I'm thinking...that you, DarZeelon....are either making this stuff up, are either grossly
misinformed ....or are just trying to BS somebody....I don't think it will be me.

FBD.





Dave,


The piston ring is a small, light part, which will reach a higher temperature faster than either the piston, or the sleeve.

The anti-rotation pin will not prevent the ring's ends from butting. It occupies only the inside part of the groove.
The ends of the ring are above it.

Please see the photos below, courtesy of MECOA.

Even if the pin is full height and the ring-ends butt with the pin, it will still expand to a point where it will press very strongly against the cylinder walls. The ring gap is designed not close when the engine is at proper running temperature.

All glow engines will reach the verge of detonation, or even detonate, if run too lean.

But when the mixture is leaned too far and maximum cylinder pressure comes too early, to the the verge of detonation, it causes the ring to over-heat more than do the piston, or the sleeve. You can bet there will be ring-end butting.

Will the piston not over-heat and over-expand? Yes, it also will, often to the point of seizure, but the ring will go first.
In an ABC engine, the similar expansion coefficient of hyper-eutectic (high silicon) alumimium and brass, will delay piston seizure and ultimately allow the engine to run again after being lean-run.


Even if you don't agree on how it happens, it simply does and one prolonged lean-run will do the ring in, even if nothing else must be replaced.
Please read Harry Higley's book again. It describes this very well.

No bovine excrement here...



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< Message edited by DarZeelon -- 2/20/2007 9:51:30 AM >


_____________________________

Dar Zeelon - ISRAEL - ddzeelon@gmail.com
MVVS - Jett - Nelson - Bolly - Mejzlik

(in reply to Flyboy Dave)
       Post #: 26

RE: Ringed vs Non-ringed - 2/20/2007 10:52:38 AM   
stratmoto


 

Posts: 20
Joined: 12/1/2006
From: SydneyNSW, AUSTRALIA
Status: offline
quote:

ORIGINAL: DarZeelon

quote:

ORIGINAL: Flyboy Dave

I see some new Internet myths developing here.

Speedster 1919.... "A ringed engine will tolerate a lean run better than ABC."

DarZeelon...."I strongly disagree! A ringed engine, when run too lean and detonation sets in,
will first over-heat the ring, which will then butt its ends and continue to expand... it will eat
away the sleeve and itself."

Speedster 1919...."DAR you're talking extremely lean for ring to butt and chew liner and take
tension out of ring."

I was going to let this thread slide, but the "theories" have gotten way out there.

...just keeping the record straight....

Let's look at DarZeelon's statement: "A ringed engine, when run too lean and detonation sets in"...

....what makes you say that detonation will "set in" on a ringed engine when it leans out ? Will an
ABC engine detonate if it leans out ?

Neither of these statements are true. One could argue that leanness is a cause of detonation, but
the truth is....high compression and too much nitro are the main causes of detonation, a too hot
plug will not help. Let's assume the engine is operating properly from the start. Just the fact that
the engine is running lean, will not cause it to start detonating. If that were the case, the engine
that was running properly during the entire run....would suddenly start detonating when it ran out
of fuel.

This, of course, does not happen....so we can chuck the statement....

...."RUN TOO LEAN AND DETONATION SETS IN".

The second part of DarZeelon's statement:

...."when run too lean and detonation sets in, will first over-heat the ring"...is another Internet
myth statement. The flame-front from the ignition process starts in the middle of the combustion
chamber....in the middle of the piston. The heat from normal combustion, and the excessive heat
from a detonation scenario are absorbed directly into the top of the piston.

The heat from the combustion process is absorbed into the aluminum piston. The job of the ring,
with it's seal to the cylinder wall....is to transfer the heat from the piston, to the cylinder
wall....where the heat passes through the wall....into the fins of the engine, where it is dissipated.

The ring will not, can not, and will never be any hotter than the piston, where all the heat is born.
Keep in mind, the ring....while transferring heat from the piston....to the cylinder wall, is cushioned
by a coating of oil. This oil is not only reducing the amount of friction between the ring and the
cylinder wall....it is acting as a conductor of heat. The piston ring is what conducts or
transfers the heat of combustion....to the outside of the engine.

The third part of our new Internet myth is:...."will first over-heat the ring, which will then butt its
ends and continue to expand"....

Piston rings will never "butt their ends" from expansion of heat, because of these reasons.
First....piston rings (iron) and cylinders (steel) expand at the same rate. There is no time where
the difference will result in a ring gap larger or smaller, enough to effect the operation of a ringed
engine. In fact....a ringed engine will usually have more compression, and a crisper feel
after a normal engine run.

Secondly....most ringed engines have a locating "pin" in the ring land (groove). Not only does this
not allow the ring to rotate and snag an end in a port....it does not allow the ends of the rings to

"butt its ends and continue to expand". Again....with the expansion rates of the ring and the cylinder
wall being the same....the ring, although it gets "longer" due to expansion heat...the cylinder is
expanding at about the same rate....the ring "gap" stays about the same.

Lastly....this Internet Myth...." will first over-heat the ring, which will then butt its ends and continue
to expand... it will eat away the sleeve and itself"....

This last Internet Myth....or a "DarZeelon Engine Theory"....excludes the reality of cast iron rings.
I can back this statement up with 25 years of two stroke racing experience.......rings, baby....rings,
rings, and more rings.

You cannot butt the ends of a ring together, and...." eat away the sleeve and itself"....
this is another load of....well, you know what. The reason is....if you close up the ends of a ring
(ring gap) and continue to expand the length of the ring....the ring will shatter !

Racers....people who race things....often try to gain advantage by using tight clearances to their
advantage. This advantage is a science. A racer can use a "first oversize" ring...on a standard
piston piston. The mechanic must grind the ends of the ring to his "specs". The ring gap must
be perfect....it has to start, and end, the race with maximum power....wear has to be considered.

Unfortunately for us, the ring gap cannot be changed on our peanut whistle aero-model engines.

So, ....I'm thinking...that you, DarZeelon....are either making this stuff up, are either grossly
misinformed ....or are just trying to BS somebody....I don't think it will be me.

FBD.





Dave,


The piston ring is a small, light part, which will reach a higher temperature faster than either the piston, or the sleeve.

The anti-rotation pin will not prevent the ring's ends from butting. It occupies only the inside part of the groove.
The ends of the ring are above it.

Please see the photos below, courtesy of MECOA.

Even if the pin is full height and the ring-ends butt with the pin, it will still expand to a point where it will press very strongly against the cylinder walls. The ring gap is designed not close when the engine is at proper running temperature.

All glow engines will reach the verge of detonation, or even detonate, if run too lean.

But when the mixture is leaned too far and maximum cylinder pressure comes too early, to the the verge of detonation, it causes the ring to over-heat more than do the piston, or the sleeve. You can bet there will be ring-end butting.

Will the piston not over-heat and over-expand? Yes, it also will, often to the point of seizure, but the ring will go first.
In an ABC engine, the similar expansion coefficient of hyper-eutectic (high silicon) alumimium and brass, will delay piston seizure and ultimately allow the engine to run again after being lean-run.


Even if you don't agree on how it happens, it simply does and one prolonged lean-run will do the ring in, even if nothing else must be replaced.
Please read Harry Higley's book again. It describes this very well.

No bovine excrement here...




When detonation occurs, it is the piston crown and cylinder head that are initially and mostly affected. The piston crown and cylinder head shape will determine where most of the detonation takes place. Most 2 strokes, with a pronounced squish band, will detonate around the circumference of the piston.

The heat then affects the clearance in the ring land. Localised overheating and distotion occur. When the ring land clearance becomes too little, the ring becomes trapped. The combustion pressure then is "blown by" past the piston ring. As it blows by, it also removes the lubricating oil. Without lubrication, things get ugly, very quickly.

Post mortem can be diagnosed as a ring failure. This is not normally the case with a lean run caused detonation. Chicken and egg.

FBD would have had similar experiences with his Bultaco. Years of 2stroke experience trains the left hand (clutch hand) reflexes to be lightning quick. By the time you think to yourself "hmm she's not pulling properly or what is that noise?" the back wheel could be locked.


< Message edited by stratmoto -- 2/20/2007 10:55:02 AM >

(in reply to DarZeelon)
       Post #: 27

RE: Ringed vs Non-ringed - 2/20/2007 1:47:16 PM   
downunder



Posts: 3193
Joined: 10/10/2002
From: Adelaide, AUSTRALIA
Status: offline
quote:

ORIGINAL: speedster 1919
..as far as Super Tigre ABC for CL lean runs protection I don't know . I've just read the ST was looking for more RPM and more speed and was actually cheaper to make because all that special machining to piston for ring and tiny ring alighnment pin. They charged more because it was faster.........

ST came up with ABC way way back for their .15 FAI speed engines when all speed engines of that size used cast iron pistons. They were too small to use rings although a few hand made engines had them. The problem with cast iron pistons was that they'd begin to overheat part way through a flight and give a thermal runaway leading to seizing. So ST developed ABC which gave consistent runs and the fad caught on .

(in reply to speedster 1919)
       Post #: 28

RE: Ringed vs Non-ringed - 2/20/2007 4:05:40 PM   
Sport_Pilot



Posts: 7718
Joined: 1/21/2002
From: Acworth, GA, USA
Status: offline
Let's not turn this thread into another Dar Wars.

_____________________________

“I Saw Elvis at 1000 Feet” John Force

(in reply to downunder)
       Post #: 29

RE: Ringed vs Non-ringed - 2/20/2007 5:47:07 PM   
DarZeelon



Posts: 7083
Joined: 4/9/2003
From: Rosh-Ha'Ayin, ISRAEL
Status: offline

quote:

ORIGINAL: Sport_Pilot

Let's not turn this thread into another Dar War.





Hugh,


In most cases, engineering and physical theory can solve problems, provide solutions and predict results.
These outcomes can be proven by empirical experiments, which I have had a lot of experience in.

I am not rich enough, however, to risk damaging an engine, in order to prove to myself that I am right in my engineering and physical assumptions. So I let Brian play with HIS engines .

In the case of ringed and ABx engines and their lean-run survival rate, I have my own experience, which is mostly with other people's mal-adjusted engines.

I also have Harry Higley's book and those of others, to corroborate my findings.


I don't wage any wars here (we have enough of them in the Mid-East...), but I do like to be right (don't we all?).


_____________________________

Dar Zeelon - ISRAEL - ddzeelon@gmail.com
MVVS - Jett - Nelson - Bolly - Mejzlik

(in reply to Sport_Pilot)
       Post #: 30

RE: Ringed vs Non-ringed - 2/20/2007 6:57:43 PM   
Flyboy Dave



Posts: 13448
Joined: 3/20/2002
From: San Bernardino County, CA, USA
Status: offline
....well stated statmoto....

....the ring will never "butt ends". The manufacturer makes darned sure the ring has enough
end gap, so this never happens. And like I said, the cylinder (steel) and the ring (cast iron)
expand at about the same rate....

....the end gap remains about the same, although it does close up a bit as it's length increases.
If the ring were to butt up tight at the ends (which I have had happen when I set the gap too tight)
the brittle ring will shatter into little pieces....and exit the engine throught the exhaust port.
DarZeelon makes up these "engine scenerios" as he goes along.

Yes sir....racing Bultaco's will develop a quick cluch hand, and also lessons on how to prevent
piston siezures in ringed two stroke racing engines.

FBD.

_____________________________

An engineer says.... "That won''t work".
A mechanic says..."Oh yeah, watch this".
"Old Age, and Treachery will overcome youth and skill".
Revver Bro #4.

(in reply to DarZeelon)
       Post #: 31

RE: Ringed vs Non-ringed - 2/20/2007 7:06:10 PM   
Sport_Pilot



Posts: 7718
Joined: 1/21/2002
From: Acworth, GA, USA
Status: offline
quote:

....the ring will never "butt ends". The manufacturer makes darned sure the ring has enough
end gap, so this never happens. And like I said, the cylinder (steel) and the ring (cast iron)
expand at about the same rate....


True, however Supertiger and Fox both have made this error and they could butt end, if the break in was too aggressive (according to the manufacture). At least that what I recall George Aldrich saying on the predecessor forum that merged with this one. Cannot recall that name.

_____________________________

“I Saw Elvis at 1000 Feet” John Force

(in reply to Flyboy Dave)
       Post #: 32

RE: Ringed vs Non-ringed - 2/20/2007 7:38:53 PM   
Flyboy Dave



Posts: 13448
Joined: 3/20/2002
From: San Bernardino County, CA, USA
Status: offline
....and the ring probably broke, right ?

_____________________________

An engineer says.... "That won''t work".
A mechanic says..."Oh yeah, watch this".
"Old Age, and Treachery will overcome youth and skill".
Revver Bro #4.

(in reply to Sport_Pilot)
       Post #: 33

RE: Ringed vs Non-ringed - 2/20/2007 7:52:33 PM   
huck1199


 

Posts: 169
Joined: 1/5/2007
From: , NY, USA
Status: offline
Thanks Dave for a great explanation. I have been leaning toward ringed engines and you have provided the rationale I have been looking for.

Huck

(in reply to Flyboy Dave)
       Post #: 34

RE: Ringed vs Non-ringed - 2/20/2007 8:03:41 PM   
Sport_Pilot



Posts: 7718
Joined: 1/21/2002
From: Acworth, GA, USA
Status: offline

quote:

ORIGINAL: Flyboy Dave

....and the ring probably broke, right ?



Not if broken in carefully, and slowly. Enough to keep the heat down enough to keep the ring butting. Not sure I recall the story exactly.

_____________________________

“I Saw Elvis at 1000 Feet” John Force

(in reply to Flyboy Dave)
       Post #: 35

RE: Ringed vs Non-ringed - 2/20/2007 8:59:57 PM   
Flyboy Dave



Posts: 13448
Joined: 3/20/2002
From: San Bernardino County, CA, USA
Status: offline
As the ringed engine breaks in, you will wear a thousandth of an inch off the ring, and
perhaps another thousandth wear from the cylinder wall....this will result in an increase
of two thousandhts of an inch in the end gap of the ring. So, if the engine was set up
too tight, it would behove the owner to keep the heat down until this increase in gap
manifests itself.

FBD.

_____________________________

An engineer says.... "That won''t work".
A mechanic says..."Oh yeah, watch this".
"Old Age, and Treachery will overcome youth and skill".
Revver Bro #4.

(in reply to Sport_Pilot)
       Post #: 36

RE: Ringed vs Non-ringed - 2/20/2007 11:51:34 PM   
downunder



Posts: 3193
Joined: 10/10/2002
From: Adelaide, AUSTRALIA
Status: offline
quote:

ORIGINAL: DarZeelon
I am not rich enough, however, to risk damaging an engine, in order to prove to myself that I am right in my engineering and physical assumptions. So I let Brian play with HIS engines .

And then you totally disregard the results .
BTW, that's quite an assumption about my supposed wealth .

quote:


but I do like to be right


ST rings are known to be set up quite tight and a lot of guys will strip a new ST to check and adjust, if necessary, the ring gap. A rule of thumb gap is taken to be .003" per inch of bore size. But rings aren't necessarily truly round or square which can mean a lot of running in so to shortcut the process here's an arti