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2 for one - Carden 40% Extra 300 Build - 10/2/2007 2:47:31 AM   
kregan



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Joined: 11/5/2004
From: Highland, MD, USA
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I will be building 2 Carden 40% Extra 300's over the winter.
One plane will be for myself and the other for a good friend
of mine.

This will be my first giant scale build, but with the guidence
of a few great build threads I think I can handle it.

My main influence will be Walt's build threads on another site.
Although I do not know Walt, I understand he is a nice person
and his work looks fantastic.

OK lets get started.




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Kelly
Flying at FSA? We got your B.A.C.C. !!!
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RE: 2 for one - Carden 40% Extra 300 Build - 10/2/2007 2:53:02 AM   
kregan



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From: Highland, MD, USA
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First thing I need to do was build a real table to replace
an existing one in my shop.

I decided to build a torsion box table out of 3/4 MDF that
is 3 feet wide and 8 feet long.

Something like this without the base cabinets:
http://thewoodwhisperer.com/?p=196



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Kelly
Flying at FSA? We got your B.A.C.C. !!!

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RE: 2 for one - Carden 40% Extra 300 Build - 10/2/2007 2:57:50 AM   
kregan



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From: Highland, MD, USA
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With the table complete I have started work on the
fuse sides. I set up a pair of straight edges to build
the frame.



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< Message edited by kregan -- 11/11/2007 1:13:52 AM >


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Kelly
Flying at FSA? We got your B.A.C.C. !!!

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RE: 2 for one - Carden 40% Extra 300 Build - 10/2/2007 3:08:33 AM   
kregan



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From: Highland, MD, USA
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I knew I was going to need an accurate way to sand the
edges of all the 3/8" square stock so I decided to build
a sanding jig.

I used 1x8 PVC boards to construct the base and the slide.
I used a scrap aluminum bar and mitered the ends to form
a pointer.

I milled down the section of the slide were the sand paper
would fit and made a couple of clamps for the sand paper
out of aluminum angle.

I screw the base to my other work table. It works great!



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Kelly
Flying at FSA? We got your B.A.C.C. !!!

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RE: 2 for one - Carden 40% Extra 300 Build - 10/2/2007 3:14:35 AM   
kregan



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From: Highland, MD, USA
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After finishing up one side of the frame I spent some
time on the lightening holes for the wing tube sockets.

The stacks consists of 4 pieces, 2 for each kit.

That is it after one evening and one day.
More soon!



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Kelly
Flying at FSA? We got your B.A.C.C. !!!

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RE: 2 for one - Carden 40% Extra 300 Build - 10/2/2007 3:29:35 PM   
ibow24


 

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From: Mohnton, PA, USA
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Nice work. This will be a nice build thread to follow.
I built 2 Cuda's at one time. It wasn't as easy as I thought it would be. I thought it would be easy to go through each step of the build at the same time for both planes but you ending needing twice as many clamps, twice as much building board space and so on.
Things like gluing up all the foam skins and cutting motorbox pieces as you are doing is the one place where it did make sense to do them together.

Walt builds one heck of a nice looking plane from what I followed on this and other sites. You would do well by following his work.
I have a couple build threads on here....not sure I would follow my own work though
and there are plenty of other build threads also. You can learn something from all of them even if it's to learn what NOT to do.

DO:
1. take your time, measure twice, three and four times before cutting or drilling.
2. while scratching your head go to the computer and search the threads for whatever it is you're scratching your head over.
3. have LOTS of masking tape on hand
4. take lots of pictures along the way to post here.
Don't Do:
1. Don't let your dog sneak into your shop while foam is being skinned and curing. I think mine liked the smell of poly glue and tore into the top deck of the Yak I'm building. I wasn't sure what happened until I found him with balsa glued to his coat.
2. stab yourself in the thigh with the hobby knife you picked up by mistake when you thought you grabbing a screwdriver (thing bled for the three days)

I'm sure there are many more to list for both do's and don'ts ....just enjoy the build, They are great kits to build
Steve

(in reply to kregan)
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RE: 2 for one - Carden 40% Extra 300 Build - 10/3/2007 1:49:12 AM   
kkling77


 

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From: Laurel, MD, USA
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Looking good so far! I just happen to be the lucky one that gets the second 300. Kelly, you've already done more work just building the table than I would ever like to do!!

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RE: 2 for one - Carden 40% Extra 300 Build - 10/3/2007 2:35:26 AM   
SunShyne



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lookin good so far, wanna build me a 40% CAP?

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RE: 2 for one - Carden 40% Extra 300 Build - 10/3/2007 2:42:11 AM   
DrDeath



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I just want to fly one of them . Maybe I can fly the Radiocraft when you finish your Carden

DD

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RE: 2 for one - Carden 40% Extra 300 Build - 10/3/2007 4:11:05 AM   
kregan



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From: Highland, MD, USA
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Thank's guys,

Ibow24:

Thank's for the tips. I figure building 2 Cardens for my first
GS build is like having twins.... if you have twins first you don't
know how easy it with just one.


KKling:
Yea, but you delivered the wax paper!

DrDeath:
Your 50 cc will be up for sale if you do !

Diablo:
Go for it.


One pair of frames built. Third frame started.

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Kelly
Flying at FSA? We got your B.A.C.C. !!!

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RE: 2 for one - Carden 40% Extra 300 Build - 10/3/2007 7:10:30 AM   
DMichael


 

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From: Laurel, MD, USA
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quote:

ORIGINAL: kregan

..... I figure building 2 Cardens for my first
GS build is like having twins.... if you have twins first you don't
know how easy it with just one.



I guess you'd know about that.....

I am probably heading down to RC Showcase tomorrow- let me know if you need anything.....

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RE: 2 for one - Carden 40% Extra 300 Build - 10/3/2007 8:41:07 PM   
BBW Walt



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Looks top shelf so far. I hope you have a gymnasium to build in. 2 of these puppys is going to consume some major shop real estate. Looks good..Walt

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RE: 2 for one - Carden 40% Extra 300 Build - 10/4/2007 2:27:01 AM   
kregan