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Joined: 2/21/2007 From: East Haddam, CT, USA Status: offline
OK, now all the wing sheeting and capstrips are done and in place. Also both servo mounts. More on that below. Next step is to plane/sand the LE and TE flat and add the pieces. Then it's sand the tip ribs flat and add the tip blocks. Then some TE stock at the wing root, ply doubler for th wing bolts, and sand my heart out!
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Joined: 2/21/2007 From: East Haddam, CT, USA Status: offline
Servo mounts. Recall from above that the left panel was installed before building the right panel. Look closely at the photo below, and realize that I very carefully copied each dimension from the bottom of the left panel (right side of the photo, the wing is upside down) to the right panel, and then made the cut-out and the internal stuff to mount the servo. Then i step back, and say "you dumb sh*t, you forgot to mirror image the dimensions"
My only excuse is that the muffler is on the right side, so mounting the left servo further out will help compensate for the weight. (it won't make a bit of difference, but sounds like a good explaination)
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Joined: 2/21/2007 From: East Haddam, CT, USA Status: offline
Anyway, moving on. Today I sanded down the LE and TE, and glued on their final pieces. Probably tomorrow I'll carve/sand to shape, then work on the center section.
But that wasn't enough for today, so I tackled the vertical stab. Now the DeBolt kit had simplified his stab to a 1/4 slab, and that's OK, but the PassTime kit included all those ribs to make a beautiful sculptured rudder, so I went for it! Look how broad the base is, and the whole unit just flows so gracefully.
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Nick, now that's down right purdy!! How thick is it at it broadest point? I may have to do some airfoil sanding on mine!! Also how much does it weigh? I would like to compare as this is the furtherest point on the fuselage and may play a key factor in balancing.
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Joined: 2/21/2007 From: East Haddam, CT, USA Status: offline
Now the bad news - I warped it. Evidently, while pinning the center section of ribs, I lifted the ends a bit and it dried that way. What a shame. However, Bob you gave me a good idea. I'm going to make a 1/4" frame, and skin it w/ 1/8, then proceed to sand the **** out of it. I will make sure the grain of the center is at right angles to the skin. The sanding should go right down to the 1/4" on all edges.
BTW - the base is just over 1/2" wide, so 1/4 + 2x1/8 is a good approximation.
You can see the warp in this shot:
< Message edited by WEDJ -- 12/2/2007 2:43:17 PM >
Posts: 799
Joined: 2/21/2007 From: East Haddam, CT, USA Status: offline
So I rough sanded the LE & TE, then started to apply the wingtips. PassTime does a very good job of providing very light 1/4 balsa stock, cut into 5 pieces for each tip. The center 2 are hollowed out. So I'm there, and say, "why don't I add some permanent weight to the left tip while it's open?"
So I did, about 1/3 ounce, plumber's putty rolled and flattened, held in place with some RTV.
Posts: 799
Joined: 2/21/2007 From: East Haddam, CT, USA Status: offline
And now back to my rudder disaster, you faithful readers..........
I copied the plan onto some orange paper (hey, it was free) and traced out what I wanted for the inner structure. Then I cut out the pieces, laid it out, glued, and here's the FLAT center structure. Notice the extra width at the rear, that is so the hinges will have a good purchase.
< Message edited by WEDJ -- 12/2/2007 10:21:35 PM >
Posts: 799
Joined: 2/21/2007 From: East Haddam, CT, USA Status: offline
Now for the 1/8 sheeting. First piece goes on, notice I overlapped it onto the fin extension in the front. With the second piece, I also extended it up to overlap the tip piece, so there will be a good smoothing, as well as good structural strength. Tomorow I will flip it over and sheet the other side. Then I've got a LOT of sanding ahead of me. Thank God it is a relatively small piece.............
< Message edited by WEDJ -- 12/2/2007 10:27:41 PM >