RE: Dualsky 6360-12T props  
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RE: Dualsky 6360-12T props - 1/4/2008 1:10:31 AM   
shannah


 

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From: placentia, CA, USA
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Hmmm. The plot thickens. I wish I could find my motor, as that might tell me whether or not it was shaft failure, fuse structural failure, or motor grenading. Since Jerry saw all three failure modes then nothing is certain.

I just about have mine repaired. I'm installing a firewall. It will accomodate both the axi and the dualsky. I ordered a new dualsky, and since I had nothing to send in for warranty or repair I didn't try to ask for a price break. I think I am going to drop in the Axi.

(in reply to jbudd)
       Post #: 51

RE: Dualsky 6360-12T props - 1/4/2008 1:31:48 AM   
shannah


 

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From: placentia, CA, USA
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quote:

ORIGINAL: jbudd

I guessing that when I tightened the prop down the collet slid backwards transfering the compressive loag from the prop into the shaft at the pin location, where it later failed.


After re-reading Jerry's post a few times, I think my failure may have been the same as his shaft failure. I noticed that the pin had left an imprint on the dualsky prop adapter, so a similar issue may have been at fault. My motor snapped out of there cleanly and pulled the nose ring with it.

Oh well, I'll probably never know for sure. But, one thing is for certain, no more nose mounted and unsupported outrunners for me. I am wondering whether a firewall mounted motor is going to be any better. Do these things need to be supported at both ends no matter what?

(in reply to jbudd)
       Post #: 52

RE: Dualsky 6360-12T props - 1/4/2008 1:55:05 AM   
ual767



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I have close to 200 flights on my firewall mounted Axi on my Zeque and it has been absolutely sturdy with zero flexing. I also have a "Cambria" mount from Esprit Model with another Axi F3a motor mounted on my modified Extreme Flight Yak. This has maybe 50-60 flights and has also been holding up just fine. Although my nose mounted Genesis motor worked fine after I added the rear support, I doubt that I will ever try that way again. Pic attached of the Yak mount with Axi. See my other post in this thread for the Zeque and Genesis mount pics.

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       Post #: 53

RE: Dualsky 6360-12T props - 1/4/2008 2:33:56 AM   
jbudd



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From: Quartz Hill, CA, USA
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quote:

ORIGINAL: shannah

After re-reading Jerry's post a few times, I think my failure may have been the same as his shaft failure. I noticed that the pin had left an imprint on the dualsky prop adapter, so a similar issue may have been at fault. My motor snapped out of there cleanly and pulled the nose ring with it.


Steve, after looking at your photo of the shaft in the spinner it's clear to me this was a motor shaft failure, same as what happened to my 12T. Given that the loads put on the airframe from such a failure are going to be similar at times to that of a thrown prop blade all bets are off as to whether a firewall mounted motor would better protect the airframe. However, since you'd be using the rear shaft prop adapter you won't have the problem of the hole in the shaft so it's a moot point.

quote:


Oh well, I'll probably never know for sure. But, one thing is for certain, no more nose mounted and unsupported outrunners for me. I am wondering whether a firewall mounted motor is going to be any better. Do these things need to be supported at both ends no matter what?


I don't see the need to support the front of a rear mounted out-runner as the loads are spread out over a greater portion of the structure (assuming your firewall is very stiff and securely attached to the fuselage). Basically what the firewall does is provide mechanical leverage to transfer the inertial loads from the prop/motor into the outer skin of the fuselage. Front mounted those loads are concentrated into a smaller area that's also weaker (all those cooling air holes in the nose) with minimal mechanical leverage so the attachment loads are higher at the fuselage skin. A rear support (when front mounted) also spreads the loads out over two locations reducing the loads being transfered into the fuselage skin considerably (not to mention the benefit of the mechanical leverage it provides).

FYI - A couple of years ago Jon Carter had an electric Angels Shadow that had a factory installed rear support brace for his Hacker C50 in-runner (which is considered mandatory by all who use them). The rear support wasn't robust enough and failed on his first or second flight. You should have seen it, it nearly ripped the nose off his plane before he got the power pulled off. My point is, it's not just an out-runner problem, it's just that nobody considers only front mounting an in-runner so you nearly never hear of it being a problem with them.


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       Post #: 54

RE: Dualsky 6360-12T props - 1/4/2008 2:59:13 AM   
shannah


 

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Thanks Jerry, that is what I figured as well. I may be over doing it on my firewall mount, but I ain't taking any chances this time. I am carefully making a form factor fitting firewall from 1/4" carbon/nomex/carbon plate. Then, I am laminating the whole thing with carbon mat and mounting it in the fuse. Lastly, I am laminating the seams with carbon mat. Oh, I am also running some carbon ribbon strips from the nose to the first bulkhead. I'll fly it for a while before I try to repaint it. No sense wasting a lot of effort if it is going to explode again. And, since there is no oily residue there is no big clean up penalty for doing that.

I figure I am going to gain a couple ounces in the process which will put this one right at the very limit. But, heck, I still have a plane.

(in reply to jbudd)
       Post #: 55

RE: Dualsky 6360-12T props - 1/4/2008 3:19:51 AM   
patternflyer1



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Firewall mount in my Abbra is double 1/4" balsa.. I was taking no chances with carbon nomex carbon.. I did a mock up and I didn't feel good about it.. Just thought I would mention it.. Maybe you did the same with better results though..
I did add the carbon nomex sandwich behind the firewall and let me tell you, this made the nose so strong, I would consider nose mounting in my plane.. Although, I'm not changing now, lol..

Good luck Steve.. If I was closer, i would help you fix it and get it repainted..

Chris

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       Post #: 56

RE: Dualsky 6360-12T props - 1/4/2008 3:21:26 AM   
patternflyer1



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The Esprit mount is great, just heavy.. If you just use the standoffs with a carbon ply front plate, no rear plate, it's much lighter..

Chris

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       Post #: 57

RE: Dualsky 6360-12T props - 1/4/2008 4:34:01 AM   
shannah


 

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I've got the double balsa carbon laminate plate as well, but felt that if I use the carbon/nomex and lam an additional carbon mat on each side then it will be just as strong and a bit lighter. I'm going to vacuum bag it with the slickest thing I've seen in a long time, a hand held vaccum bagging thingy that Reynolds Wrap sells (called handy vac or something). They have a hand held pump that mates up with special baggies which have a check valve in them. Attach the pump and voila, instant vacuum bag with no hassle. I'll check the strength of it once it's done and if I don't think it will be enough then I'll probably use my double carbon end grain plates.

(in reply to patternflyer1)
       Post #: 58

RE: Dualsky 6360-12T props - 1/6/2008 7:24:26 PM   
OhD


 

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quote:

ORIGINAL: shannah

I've got the double balsa carbon laminate plate as well, but felt that if I use the carbon/nomex and lam an additional carbon mat on each side then it will be just as strong and a bit lighter. I'm going to vacuum bag it with the slickest thing I've seen in a long time, a hand held vaccum bagging thingy that Reynolds Wrap sells (called handy vac or something). They have a hand held pump that mates up with special baggies which have a check valve in them. Attach the pump and voila, instant vacuum bag with no hassle. I'll check the strength of it once it's done and if I don't think it will be enough then I'll probably use my double carbon end grain plates.



Steve, where did you buy the handi-vac? I've got the wife out looking but she hasn't found it at Target, etc.

Jim

(in reply to shannah)
       Post #: 59

RE: Dualsky 6360-12T props - 1/6/2008 7:34:02 PM   
OhD


 

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quote:

ORIGINAL: patternflyer1

Firewall mount in my Abbra is double 1/4" balsa.. I was taking no chances with carbon nomex carbon.. I did a mock up and I didn't feel good about it.. Just thought I would mention it.. Maybe you did the same with better results though..
I did add the carbon nomex sandwich behind the firewall and let me tell you, this made the nose so strong, I would consider nose mounting in my plane.. Although, I'm not changing now, lol..

Good luck Steve.. If I was closer, i would help you fix it and get it repainted..

Chris


Chris, where is the cg on this Abbra? I noticed your batteries are way aft compared to mine and Jerry Budd's? Have you tried flying it at various locations and prefer this one?

Jim O

(in reply to patternflyer1)
       Post #: 60

RE: Dualsky 6360-12T props - 1/6/2008 8:21:56 PM   
patternflyer1



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My Batts were 3700's... With the Axi..
Now with the dualsky and the 5350's the batts are up against my wiring harness coming out of the carbon.. Plus I added a bunch of depron formers in the tail to stiffen it...
No flying lately, but I want to change the motor to a new one I have as for some reason, it lost it's umph.. Not sure why..
Then there will be prop testing again.. I'm also going to cut the shaft off the motor as it's useless once you firewall mount..

Cg is just in front of the wing tube.. I just moved the cg a little further forward as Jerry thought I was still to tailheavy.. I prefer a more tailheavy cg than most, but this plane doesn't like it IMO.. I was going to try to come down and fly with Jerry next Friday, not sure this will happen now as work is picking up..

C

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       Post #: 61

RE: Dualsky 6360-12T props - 1/7/2008 12:25:58 AM   
shannah


 

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Hi Jim

My wife got the handy vac at Albertson's in the same aisle as foil and handy wrap etc.

(in reply to OhD)
       Post #: 62

RE: Dualsky 6360-12T props - 1/7/2008 10:10:05 PM   
f3a05


 

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OK chaps,I've been reading this thread with interest, as I'm about to dip my toe into electric F3A by converting my IC Abbra.
(I'll still have my IC Leviosa for the serious stuff).
I'm planning to use the Dualsky 11T----rear-mounted on a new firewall,hopefully to avoid the issues described earlier in the thread.
I'll be using FP 5350 F3A packs.

A club colleague has an electric Abbra, with a Hacker C50XL 14-wind comp/APC 22/12E, and to my mind,having flown it, it's just too slow for the average windy conditions we usually have in the UK.
So,my question is:

What prop should I start with?

(in reply to shannah)