RE: Here's A Simple & FREE First Foam Build Plan! (Part 2)  
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RE: Here's A Simple & FREE First Foam Build Plan! (Par... - 2/27/2008 5:50:19 PM   
critterhunter



Posts: 2510
Joined: 9/24/2004
From: Brook Park, OH, USA
Status: offline
Yea, you can glue slabs together no problem. Just use a little Gorilla Glue or even 3M Spray Glue to join them, but put weights on it to hold things together until it dries. My Home Depot has the white EPS foam all the way up to 2" thick and yours should too. No covering material is on it like the above pictures or what Foam Flyer shows. You could also get the pink or blue 2" thick stuff. A little heavier but stronger. I prefer the 2" because it's the perfect width for the fuse to help protect the battery and so on.

On another note...

And I thought Tower Pro 30 amp ESCs for $14 were cheap (but good)! Looks like another price barrier has fallen. How about $9 30 amp ESCs, $10 40 amp ESCs, and $12 50 amp ones...

http://www.****/hobbycity/store/uh_listItems.asp?hotDeal=&orderBy=recently&strSearch=&idSupplier=

And, if you want the cheapest charger on the market but it still does everything you'll ever need for lipos (well, 99.9 percent of the things you'd want...wish it had a capacity display and finer charging amp rate control), check out this one for only $25. A friend uses it and I decided to buy one for a second charger to my Celectra after seeing how well it works. It even recovers packs that are too far out of balance for other chargers, even with a balancing function that isn't like the HXT's. For instance, I had one pack that was so far out of balance due to a weaker cell that my Blinky couldn't hold the other two cells low enough to allow the weak one to catch up. This is dangerous because now the total voltage is still lower than a charged pack while two cells are going higher in voltage than they should be allowed to be.

The HXT charger will charge each cell seperately (your balance plug on your battery plugs into it) and cut them off individualy as each reaches peak. No need for a balancer like the Blinky to use with it since it balances the cells via the individual cell charging process. I've also read that it tends to be faster than many other chargers since it uses this method. For example, using a serial charge on my Celectra (charged through the deans plug) I have Blinky plugged into the balancing plug (called a Molex) on the pack which keeps trying to draw the voltage down on two cells to keep it at the same level of charge as the lowest one. This can slow down the charging process.
http://www.****/hobbycity/store/uh_viewItem.asp?idProduct=2055


< Message edited by critterhunter -- 2/27/2008 6:01:27 PM >


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(in reply to calvino)
       Post #: 51

RE: Here's A Simple & FREE First Foam Build Plan! (Par... - 2/28/2008 5:42:35 AM   
calvino


 

Posts: 6006
Joined: 4/17/2007
From: Thousand Oaks, CA, USA
Status: offline

quote:

ORIGINAL: critterhunter

Yea, you can glue slabs together no problem. Just use a little Gorilla Glue or even 3M Spray Glue to join them, but put weights on it to hold things together until it dries. My Home Depot has the white EPS foam all the way up to 2" thick and yours should too. No covering material is on it like the above pictures or what Foam Flyer shows. You could also get the pink or blue 2" thick stuff. A little heavier but stronger. I prefer the 2" because it's the perfect width for the fuse to help protect the battery and so on.



thanks crit , I am also thinkin of what happens when you go to hotwire the foam and you hit the glue??? your prob better off with 1.5" and 2" being used wherever needed, ya, didn't see the other stuff that is blue, pink..... hey, that is what monocote and/or tape is for, FYI fillament tape works AWESOME for taping up wings, as well as any old cheap packing tape

_____________________________

RC18T 6800 Sidewinder Micro 2s lipo, 1980 Goldpan (needs electronics), ST-1, Slow Stick $15 outrunner combo 3s lipo †

(in reply to critterhunter)
       Post #: 52

RE: Here's A Simple & FREE First Foam Build Plan! (Par... - 2/28/2008 6:36:05 AM   
LlamaFragments



Posts: 29
Joined: 2/4/2008
From: San Francisco, CA, USA
Status: offline
Hellozzzzz, I haven't posted for a while. I don't have pictures yet, but I made the booms and the horizontal stabilizers tonight. They are alright. I got my radio and servos yesterday and I'll have motor/battery/ESC soon.

Question: what gauge wire do you use for the aileron control links?

(in reply to critterhunter)
       Post #: 53

RE: Here's A Simple & FREE First Foam Build Plan! (Par... - 2/29/2008 8:14:08 PM   
critterhunter



Posts: 2510
Joined: 9/24/2004
From: Brook Park, OH, USA
Status: offline

quote:

ORIGINAL: calvino


quote:

ORIGINAL: critterhunter

Yea, you can glue slabs together no problem. Just use a little Gorilla Glue or even 3M Spray Glue to join them, but put weights on it to hold things together until it dries. My Home Depot has the white EPS foam all the way up to 2" thick and yours should too. No covering material is on it like the above pictures or what Foam Flyer shows. You could also get the pink or blue 2" thick stuff. A little heavier but stronger. I prefer the 2" because it's the perfect width for the fuse to help protect the battery and so on.



thanks crit , I am also thinkin of what happens when you go to hotwire the foam and you hit the glue??? your prob better off with 1.5" and 2" being used wherever needed, ya, didn't see the other stuff that is blue, pink..... hey, that is what monocote and/or tape is for, FYI fillament tape works AWESOME for taping up wings, as well as any old cheap packing tape


If you want to glue foam together for a thicker fuse or something first cut the two halves out and sand them to match, then glue them together. If you'd rather glue them together first before doing the finishing sanding then just don't put glue near the edges of the foam. Or, use 3M spray glue and hot wiring or sanding won't be a problem if you hit it.


_____________________________

If you believe in Global Warming then shut your mouth. All that hot air is warming up the planet, remember?

(in reply to calvino)
       Post #: 54

RE: Here's A Simple & FREE First Foam Build Plan! (Par... - 2/29/2008 8:19:26 PM   
critterhunter



Posts: 2510
Joined: 9/24/2004
From: Brook Park, OH, USA
Status: offline
quote:

ORIGINAL: LlamaFragments

Hellozzzzz, I haven't posted for a while. I don't have pictures yet, but I made the booms and the horizontal stabilizers tonight. They are alright. I got my radio and servos yesterday and I'll have motor/battery/ESC soon.

Question: what gauge wire do you use for the aileron control links?


Good to hear. I use 2-56 fully threaded control rods for all my builds. It beats solder clevises or buying and using a Z-bender with piano wire. Just thread some nylon clevises on your control rod that is cut down to the length you want and you're all done. Couldn't be easier, and it allows you to adjust it if need be. Z-bender tools and thin wire aren't needed unless you are doing a really small and light build like a front yard flyer or something. Solder clevises are a disaster waiting to happen. I have pretty good soldering skills and yet I lost a Stryker on it's maiden due to those things.

I'll be fishing off So #4's build tonight. As said, I flew it a few weeks back but it was quickly made flight able by taping on the wires and such. I've got it really done well now with sunk wires, shorter nose, etc. I've been taking pictures and will be throwing up the rest of the build steps and such to go along with what you saw starting on page one. Final dimensions as well. I think the fuse turned out to be about 21 and a half inches long, but remember my motor is over the wing.

Can't stress how great these HXT900 servos are for only $4. They'll work with most park flyers from small to rather large. Only time I'll go bigger now is for elevator and maybe ailerons on a build with about a 4 foot wingspan or larger.

Check out this link...A free build plan for the OV-10 Bronco made from depron. Fits well into the theme of this thread since it's a similar looking plane...

http://www.hammermodels.com/Download.html
d




< Message edited by critterhunter -- 2/29/2008 8:21:43 PM >


_____________________________

If you believe in Global Warming then shut your mouth. All that hot air is warming up the planet, remember?

(in reply to LlamaFragments)
       Post #: 55

RE: Here's A Simple & FREE First Foam Build Plan! (Par... - 3/2/2008 6:04:28 AM   
saucerguy


 

Posts: 472
Joined: 1/4/2007
From: , WA, USA
Status: offline
Good idea to create a part two of this Critterhunter, that other one was simply huge, kind of ominous for someone that hasn't been involved with it from the beginning.

I put together the latest so, using the gear from a cheezy rat shack rtf called the Night Flyer. It's using a coil instead of a servo, the wingspan is 19.5" on this one since it was all scaled down. There is a resister, or diod looking thing soldered onto the stock 180 motor, I had to reverse it's direction in order to rewire it to reverse the direction of the motor, the original plane was a tractor, but thought I'd throw in that tidbit for those that are wanting to reuse gear from that particular plane. It never flew at all just FYI, so don't go out and buy it thinking it's anything flyable at all, I pretty much knew this from the beginning, I wanted the LED module it came with mainly.

This version of So is only 2 channel, so it will be a balancing act, I have the COG set at the aft 20% of the wing since there is no elevator, which means, full thrust should get it to climb. I also went with the one aileron on it, since that is the only channel that was not used up for it. I used the table saw to cut up the basic stock, sanded the rest by hand, I couldn't see myself dragging out my wire cutter for such a small job, I did a little revison since the last time I showed it, I went with a chunk of EPP for the nose section, that's going to help it handle some abuse I also gave it a couple of wingtips, one of them is attached the the aileron so I hopefully will get greater authority as a control surface now. I have yet to maiden it, I'm in build mode, have several planes ready for their maidens and am working on more as well.

Along all of the So.'s that I've built and kept it somewhat close to the original specs and design, they all have flown quite well, I still have a couple of them tucked away in my rafters for fun in the future with enough reinforcement, you can make them last pretty much forever. I also like how Critter mentions it's ability to stop on a time, change direction and continue on it's new path, literally, that's how this plane performs, it's funny, almost feels like you are driving rather then flying at that point. The original specs call for a speed 400, that is a good combo for you new pilots, it's fast enough to enjoy, but not too quick, I geared mine up with brushed, geared 370's and 390's with various props as well. If you go that route, be sure to build light, which means, stay closer to the original specs. If you go brushless and lipo, it will turn this plane into something alot more enjoyable for us more advanced pilots. From what I've learned on my past versions, stay away from using coroplast or anything heavy for the tail section, I also tuck my motor's just under the aft end of the wing, leaving enough room for the prop to stick out, this allows me to use the lighter packs and get the COG correct. If you aren't sure about what you are doing, leave extra room in the nose to let you adjust where the battery pack finally will be mounted. Also, if you carve out an area for it's final placement, be sure to line the walls of it with balsa stock, or something that's going to keep it's shape since the intertia from the battery during hard landings as well as simply replacing the pack on a regular basis will weaken up that particular spot.

I look forward to hearing more from you guys on this bird, I think everybody should have one, they are cheap, easy to build and fly and when done right, will last a very long time. FoamFlyer stumbled on this particular design, it's proven itself to him as well as us.

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< Message edited by saucerguy -- 3/2/2008 6:06:37 AM >

(in reply to critterhunter)
       Post #: 56

RE: Here's A Simple & FREE First Foam Build Plan! (Pa... - 3/4/2008 6:29:46 AM   
LlamaFragments



Posts: 29
Joined: 2/4/2008
From: San Francisco, CA, USA
Status: offline
Yay! I am pretty much done with foam cutting now, I basically just have to wait for battery, esc and motor from HobbyCity to come. No pictures.

How did you guys link the aileron servos? I am completely baffled as to how to do it.

(in reply to saucerguy)
       Post #: 57

RE: Here's A Simple & FREE First Foam Build Plan! (Pa... - 3/4/2008 7:25:53 AM   
calvino


 

Posts: 6006
Joined: 4/17/2007
From: Thousand Oaks, CA, USA
Status: offline

quote:

ORIGINAL: LlamaFragments

Yay! I am pretty much done with foam cutting now, I basically just have to wait for battery, esc and motor from HobbyCity to come. No pictures.

How did you guys link the aileron servos? I am completely baffled as to how to do it.

they probabaly used a piece of wire with a Z bend in it, or an EZ link to hook up the servo to the control arm dealie, get it , you can also use EZ links for more "fine tuning" adjustments , I am considering this kindof conversion on a foam chuck glider we got as another project

_____________________________

RC18T 6800 Sidewinder Micro 2s lipo, 1980 Goldpan (needs electronics), ST-1, Slow Stick $15 outrunner combo 3s lipo †

(in reply to LlamaFragments)
       Post #: 58

RE: Here's A Simple & FREE First Foam Build Plan! (Par... - 3/4/2008 6:04:17 PM   
critterhunter



Posts: 2510
Joined: 9/24/2004
From: Brook Park, OH, USA
Status: offline

quote:

ORIGINAL: saucerguy

Good idea to create a part two of this Critterhunter, that other one was simply huge, kind of ominous for someone that hasn't been involved with it from the beginning.

I put together the latest so, using the gear from a cheezy rat shack rtf called the Night Flyer. It's using a coil instead of a servo, the wingspan is 19.5" on this one since it was all scaled down. There is a resister, or diod looking thing soldered onto the stock 180 motor, I had to reverse it's direction in order to rewire it to reverse the direction of the motor, the original plane was a tractor, but thought I'd throw in that tidbit for those that are wanting to reuse gear from that particular plane. It never flew at all just FYI, so don't go out and buy it thinking it's anything flyable at all, I pretty much knew this from the beginning, I wanted the LED module it came with mainly.

This version of So is only 2 channel, so it will be a balancing act, I have the COG set at the aft 20% of the wing since there is no elevator, which means, full thrust should get it to climb. I also went with the one aileron on it, since that is the only channel that was not used up for it. I used the table saw to cut up the basic stock, sanded the rest by hand, I couldn't see myself dragging out my wire cutter for such a small job, I did a little revison since the last time I showed it, I went with a chunk of EPP for the nose section, that's going to help it handle some abuse I also gave it a couple of wingtips, one of them is attached the the aileron so I hopefully will get greater authority as a control surface now. I have yet to maiden it, I'm in build mode, have several planes ready for their maidens and am working on more as well.

Along all of the So.'s that I've built and kept it somewhat close to the original specs and design, they all have flown quite well, I still have a couple of them tucked away in my rafters for fun in the future with enough reinforcement, you can make them last pretty much forever. I also like how Critter mentions it's ability to stop on a time, change direction and continue on it's new path, literally, that's how this plane performs, it's funny, almost feels like you are driving rather then flying at that point. The original specs call for a speed 400, that is a good combo for you new pilots, it's fast enough to enjoy, but not too quick, I geared mine up with brushed, geared 370's and 390's with various props as well. If you go that route, be sure to build light, which means, stay closer to the original specs. If you go brushless and lipo, it will turn this plane into something alot more enjoyable for us more advanced pilots. From what I've learned on my past versions, stay away from using coroplast or anything heavy for the tail section, I also tuck my motor's just under the aft end of the wing, leaving enough room for the prop to stick out, this allows me to use the lighter packs and get the COG correct. If you aren't sure about what you are doing, leave extra room in the nose to let you adjust where the battery pack finally will be mounted. Also, if you carve out an area for it's final placement, be sure to line the walls of it with balsa stock, or something that's going to keep it's shape since the intertia from the battery during hard landings as well as simply replacing the pack on a regular basis will weaken up that particular spot.

I look forward to hearing more from you guys on this bird, I think everybody should have one, they are cheap, easy to build and fly and when done right, will last a very long time. FoamFlyer stumbled on this particular design, it's proven itself to him as well as us.


Exactly why I wanted to create a new thread. I can blame a lot of the old one's murk to us learning as we went but most of it was my tendency to ramble on. I wanted a thread with what we learned as condensed and to the point (as is possible for me) on the steps to building the tools as well as the plane. Which reminds me, somebody dig up the info in the old thread on the flight simulator for the So 11. That was great stuff.

Great job on the little So! Give us some more pictures and updates on it's maiden.

Yea, if you have the COG at around 2" the plane had great "stop and turn around on a dime" ability. So #3 was very nose heavy which eliminated that feature, so be aware that you are probably way too nose heavy if you aren't seeing it. This plane flies like no other plane I've piloted. It's thick (high lift) clark-y airfoil and huge h-stab, along with the increased stability of the v-stabs, makes for some excellent slow speed crawl ability...the high level of drag on the plane also helping to keep it slow when you want to. Even with builds #1 through #3 being of mine being around 27 ounces or so they still had good lift at low speeds.

I agree on strengthening the battery comparment if you don't have a carbon tube nose to tail in the belly to prevent the front of the fuse from crushing. On build #4 I lined the battery chamber with thin ply. Only carbon I used on this build was one arrow shaft in the wing, but again I'm using really dense EPS. I also got away with using only one strip of strapping tape on the belly to top of fuse, then went back over that with Tyvek paper. The Tyvek holds paint FOR GOOD with no flaking and that's why I wanted it over the Extreme tape on the belly. The sides of the fuse as well as the bottom of the booms and outside sides of them are in Tyvek paper as well, as is the entire wing top/bottom. This stuff is VERY strong, won't rip or stretch like Monocoat, and like I said the paint aint coming off this stuff. It is heavier then typical coverings but I don't care when it's that strong. Tyvek tape is my new favorite over clear packing tape for those things, like taping on the control hinges. It sticks much better than box tape and there is no need for 3M spray glue. H20 paint is what I prefer on foam as it won't melt.

I got So #4 in the air Sunday and it flew well. Second flight I smoked the BP21 custom wind so I'm going to give it a little more venting under the cowl when it's re-winded. I wanted a re-wind anyway because the 1260 k/v custom wind (to keep the amps down on my old Common Sense packs) was a little too slow on the 8x4 APC E. It's going to be wound this time about halfway between that and the 1760 k/v of the stock BP21 wind, so about 1500 k/v this time. I'll either settle on a 8x4 E or a 7x6SF prop and the amps will probably be around 14 to 18 somewhere. The stock 1760 k/v of the BP21 is just about perfect for this plane. An 8x4 will give you decent speed and tons of torque. A 7x6SF will pop the amps up from around 13 to about 16. Speed will be much better and torque will still be decent. Fisher prefers the 7x4 prop and it will for sure run smoother on that.

I'll be throwing some pictures up in a day or two of the rest of the build steps, final dimensions, and AUW weight. Wait to you see the funky paint job on this puppy. I'll give you a hint....it's either going to be called the Sand Cow or Sand Leppard. Maybe Ringworm.





_____________________________

If you believe in Global Warming then shut your mouth. All that hot air is warming up the planet, remember?

(in reply to saucerguy)
       Post #: 59

RE: Here's A Simple & FREE First Foam Build Plan! (Pa... - 3/4/2008 6:06:05 PM   
critterhunter



Posts: 2510
Joined: 9/24/2004
From: Brook Park, OH, USA
Status: offline

quote:

ORIGINAL: LlamaFragments

Yay! I am pretty much done with foam cutting now, I basically just have to wait for battery, esc and motor from HobbyCity to come. No pictures.

How did you guys link the aileron servos? I am completely baffled as to how to do it.


Did I throw pictures up yet of those on the first or second page? If not, don't worry...I'll be throwing some up. I want to see pictures!


_____________________________

If you believe in Global Warming then shut your mouth. All that hot air is warming up the planet, remember?

(in reply to LlamaFragments)