Slow Low
Posts: 189
Joined: 4/11/2007 From: St. Thomas,
ON, CANADA Status: offline
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Thanks for jumping in John - you make a very valid point about the little details that we often aren't aware of during construction, that in retrospect we often look back and learn from the hard way. Your installation method is sound and all others should read it carefully and burn it to memory. When you see a bellcrank mounted you should see a squarely mounted, pre-installed and tightened spindle, and then you should see a precision bushing assembly slid over it and not "tightened down" by the nut, but as John said "retained" by the nut. Tightened just enough to keep the bushing assembly from moving up and down. That top nut is not a nut so much as it is an adjustable stop. In order to keep it in place I like to use a dab of epoxy on top of the nut and the first few threads. Be careful not to get epoxy on the bushing so as to prevent its free movement. John also mentioned double nutting or "jam" nutting. This would be the preferred method if you have the extra nut. But be sure to use two wrenches. One to hold the first or bottom nut from spinning any further, while you tighten the top nut down against it. Assuming Andernamen did not fall into this trap, it's also worth noting that in terms of the mechanical systems of your aircraft, this is a highly stressed area where a very slight deviation from the normal mounting plane will cause bending moments in your wing ribs and could lead to a catastrophic failure in flight. Especially, while rolling out at the bottom of a high speed dive. This area needs to be constructed carefully with prudent forethought to function, patience and attention to detail. Hmmm...I certainly did go on there didn't I?
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