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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 4/23/2012 7:49 AM   
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I've got something cooking tonight - wanna take a guess??



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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 4/23/2012 5:12 PM   
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You guessed it - that's a lower cowl section.

The tool in all rights should have been at least a two piece mould with the forward section pulling straight off the nose.
Don't be fooled by the test part, rather let it convince you of the durability of the materials involved.  I stood on the mould and pulled and twisted that thing with all my might.
Pile it into the ground, dust it off, pop out the dings and stick it back on. 
Lets see you do that with an ABS cowl - NOT!!
We conquered the opaqueness issue with a couple of coats of automotive paint in the mould.
So the next fuselage will get brown camo followed by green paint.





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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 6/8/2012 7:31 PM   
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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 10/6/2012 10:27 PM   
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New shop - new building season 

Wing Mould - Section #2
Flooring Laminate
Old Lamp (tubing)
Furniture Sliders
1/4-20 thread inserts
Aluminum T-slot Extrusion
Carnauba Wax

Hold on....here we go again 













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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 10/9/2012 6:10 PM   
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These air fittings will be filled with clay and cast in place along with the o-rings.  I'll rough up the OD's with a file first to ensure adhesion.

 

Inexpensive, yes; effective, time will tell.

 



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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 10/10/2012 7:17 AM   
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Clay holds O-ring flat to face. (8 places)

Barbed part ejector port also included in saddle area.

 



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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 10/16/2012 6:25 AM   
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well, it better be right 'cause it's kinda permanent...







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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 10/16/2012 7:32 AM   
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surface veil to prevent the heavier weaves from showing through over time




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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 10/16/2012 7:50 AM   
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Great progres James !

What resine you use? I see that you use glas for poliester .

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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 10/16/2012 10:27 AM   
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Thanks Rumen - that is continuous strand surface veil - it does not have binder like the chopped strand surface veil and therefore works with epoxy



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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 10/16/2012 5:44 PM   
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6 Oz Tape - Outer Flange Support
9 Oz Cloth - 1st Layer






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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 10/17/2012 6:33 AM   
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no point in throwing another $100 in epoxy and cloth at reinforcing this section until I've seen the cavity - if all turns out well, I can always rough it up with a cup wheel on the grinder and lay down a few more layers of heavy cloth

hopefully this will set up enough to remove the forms tomorrow - now we wait....lol







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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 10/18/2012 12:10 AM   
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These flanges are 2 layers of 9 Oz cloth over the tool coat.
It works well.  The flange is firm, but still somewhat moveable.







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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 10/18/2012 1:58 AM   
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Still have some clay to clean, and my registration pads didn't release again, but all in all not bad for a disabled guy in his basement I suppose.









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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 10/20/2012 3:35 AM   
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and now we wait...any and all laminating resin donations will be accepted with open arms and the greatest of gratitude at the following address...lol

Two Bulldog P40 Headquarters
94B Henry Street
Brantford, ON
Canada
N3S 7J5









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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 10/20/2012 9:42 PM   
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many thanks to all of you that offered to move the project forward...and awwaaay we go...






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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 10/21/2012 9:40 PM   
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If you drop by the shop for a coffee, I'll put you to work... lol
Next, the lower centre section will be cast separate from the remaining two leading edge sections.






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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 10/22/2012 12:58 AM   
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Someone who no longer needed it, shipped me one of these today.  Top Flite Part Number TOPA1774
I promise to give it a good home and I can't wait to have a look.




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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 10/22/2012 9:13 PM   
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 hey there slow low,
are you still using the Aeropoxy PT-1414 as your first layer of tooling epoxy, then using the Miapoxy as a 2ng layer and finishing with the WestSystem 105? im ready to start my moulding process and ive been following you for a long time. Now im ready to pull the trigger on my own project but need some clarity on the products/steps.your help is greatly appreciated.Thanks ,rvaflyer

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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 11/25/2012 2:29 AM   
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Spent some time organizing my new work area and got a good jump on the next mould section today.  The rest of the basement is clear and I hope to put some work stations along the walls to support kit production, should the project ever evolve that far.

 

 



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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 12/1/2012 3:12 AM   
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Lower Wing Centre Section - Ready To Mould

 

Fear not my fine flying friends, we march ever closer….

 

 



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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 12/1/2012 7:00 AM   
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High Wear Resistance Room Temp Surface Coat (150g)

 



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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 12/2/2012 1:26 AM   
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I like pictures - hopefully you do to...if not, close your eyes, right....now

Continuous Strand Surface Veil
6 Oz Tape
9 Oz Cloth
West Systems 105 w/slow hardener



















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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 12/2/2012 4:15 AM   
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coming along....












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RE: 1/7th Scale Composite Warbird P-40E Warhawk Build - 12/2/2012 9:14 AM   
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I’ll let this set up overnight and tomorrow we’ll have just the leading edge sections to go.

 

 



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