Sanyo 1400 AE battery problem (Full Version)

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Jim Messer -> Sanyo 1400 AE battery problem (4/4/2008 1:09:14 AM)

Let me begin by saying that I am not new to this hobby, having now been into R/C for over fifty years. In that time period I have lived through many different battery problems - going back to the olden days of lead/zinc cells that, if you were lucky, would last an entire flight.

So this new problem is one I never expected to witness.

I will start by saying that in my giant scale airplanes, for the past several years, I have been using two flight packs made up of 4-cells each - Sanyo KR1300SC mah that I make myself from individual batteries with solder tabs. These twin packs have provided at least 1 to 1.5 hours of flight time in my giant size airplanes. I use 1300 mah cells because my chargers can be programed from 50 to 140 mah charge capacity, so by setting them at 130 mah, that is the correct charge rate for these batteries. In the last ten years, I haven't had any problem that I can remember.

Last week I looked into one of my big planes, and noted that the date on the battery packs was 2/06 - so I thought - I'll get some new ones, although they were still holding a charge and flying the plane as good as ever.

So I went to TOWER (where else) to purchase some new batteries. Lo and behold - the KR1300SC batteries that I have been using for the past ten years are no longer available. So I look over the list and order 16 of the Sanyo KR1400AE batteries, which are about a buck each more expensive, and which I thought to be an even better battery than what I had been using.

After making up four new flight packs, I replaced the two-year old batteries with the new; charged them for 24 hours, and checked them both with a volt watch and a meter. Whereas the old batteries always showed full charge on the volt watch, they also showed about 5.6 volts on the meter fully charged. After 4/5 ten minute flights, the volt watch in the plane usually still showed at the top or one light below.

My first concern was that the new KR1400AE batteries only showed 5.1 volts after a 24 hour charge, but did show the top light on the volt watch.

Anyway, it's off to the flying field today, and I only had the volt watch to depend on, as I had left my meter at home. Guess what? After one flight of less than ten minutes, when I landed the volt watch was down to the 3/4 green light, and about ready to go into the yellow. I didn't dare to make another flight.

My brother, Bill, purchased these same 1400AE batteries about a month ago, and he told me that he was having the same problem - and he too has concluded that there is no capacity in these batteries.

Next step: Get on the phone with Tower, and talk to a young lady who questioned my receiver, my servos, and the like. She didn't seem to comprehend that the older/cheaper batteries were clearly outperfroming these new ones at least by a factor of 5 or 6. Bottom line - too bad for me - she says there is nothing wrong with these batteries, and nothing can be done about it, and because they had been soldered to, they were un-returnable. (How else could I find out their performance if I didn't put them to the test?)

I write all this to warn others that the Sanyo KR1400AE batteries are in my opinion garbage, and should not be used in a valuable airplane. For me, that lesson cost 60 bucks - down the drain.

So today, I reordered 16 Sanyo KR1500SC batteries, that should be more in line with those I have experience with. No sense in risking a $3000.00 airplane with batteries that aren't 100% reliable.

So - if you need to buy new batteries, better stay away from those KR1400AE Sanyo batteries, unless you are flying a tiny R/C airplane.

I'd be curious to know if anyone has an explanation for this poor performance, or has anyone else witnessed any similarity. How about you battery gurus, that know all there is to know about batteries, chiming in here. I'm not too old to learn, and would appreciate some kind of meaningful explanation if there is one.




rmenke -> RE: Sanyo 1400 AE battery problem (4/4/2008 1:41:05 AM)


Jim:

You really are a old codger, good to see someone else born in the 1935 era still kicking and ticking. You need to paste this in the "Battery Clinic" forum where several battery wizzards reside. I came buy a sanyo 1200 mah or so nimh pack for my spare transmitter a few weeks ago. Charged the pack at 150mah for 24 hours and it came up to normal area voltage. Ran it down the next day in the back yard trying to get rolling circles down. It did not operate very long in a Fatuba S-6. The next charge was about 10 hours and I expected it to be good for even less time. In this case, the pack is performing what can be called average to good.

Yesterday, ran into my old "Pro Line"radio from the 70's, and stuck it on the wall wart charger overnight. Yea, you got it, darn thing took a decent charge and operated for about 2 hours. Old ni-cads, but the packs were millitary spec. at the time. Just supprising for a grin. ENJOY




Bass1 -> RE: Sanyo 1400 AE battery problem (4/4/2008 6:29:57 AM)

Jim, I currently have four 4 cell packs in use with the Sanyo 1400AE cells (all purchased from Radical RC) Three are used to power the ignitions for gassers and the other for the flight pack in a 1/4 scale Citabria. All of these packs are on "trickle' charge at all times and ready to go at a moments notice.. When you mentioned you had a 5.1 reading after a 24 hour charge , I checked all my packs with my trusty Radio South volt meter The newest pack( several months old) in the Citabria (hasn't been flown yet with this pack) reads 5.63 volts and the other three (well used ignition packs) show voltages of 5.55, 5.51 and 5.48 repectively. I use the ignition packs on 50cc size aerobatic planes and usually get 3 strong 12 minute flights and the battery packs still read from 4.9 to 5.1 under load (.5 amp). Something is definitey up with your 5.1 voltage reading after fully charging. Old cells or a faultering charger may be the culprit?? Before I replaced my old Citabria flight pack (Sanyo 1400AE) I could fly the 16 and 1/2 lb. bird 3 or 4 flights and still have flyable charge left. .. ..OK I just checked my newest pack (Citabria) with the voltmeter under a half amp and 1 amp load. I'm getting 5.40 at .5 amp and 5.26 at a 1 amp load.[sm=72_72.gif]




richrd -> RE: Sanyo 1400 AE battery problem (4/4/2008 1:32:16 PM)

Jim
Just curious do you have anyway to cycle those on a battery discharger. It maybe they need a few good cylces to get a form charge on them. Second after say five good deep cycles Voltage 0.9V per cell and 140% capacity put back at slow charge C/10 into them ... do a C/5 discharge test an see what you get??? This will confirm if any cell has, is or went bad. BTW soldering is always suspect..but will rear it's ugly head in cycle test as a weak cell. aka low voltage reading.
Rich




Jim Messer -> RE: Sanyo 1400 AE battery problem (4/4/2008 3:11:13 PM)

Thanks guys for your input. Yesterday I put two of the packs on a cycler, which discharged them and recharged. I was pleased to read a 5.65 voltage reading this morning which would indicate that maybe all they needed was to be recycled. It looks like the problem may be solved.

Solder joints: all good and shiny. I learned that lesson many years ago.

Yes - I'm an old codger. AMA 11691 now for 67 years.




RC Accessory -> RE: Sanyo 1400 AE battery problem (4/6/2008 1:00:20 AM)

Jim, the 1400AE or any of the AE cells are excellent cells. You are trying to compare a "2/3 A" size cell to a "SUB C" size cell. The Sub C can handle higher loads and hold its voltage longer. The 100 mah more the AE cell is not going to make a difference.

Once you have a few cycles on the AE cells I'm sure they will be fine. Many places still have the 1300 sub c's, but for the same size and about the same weight, get the 1800's. The 1800 are incredible cells. I use the 1800's and 2400's in my wireless starters, charge them at 5 amps, just beat the crap out of them and they still keep going.

RC Accessory
Tampa, FL




Jim Messer -> RE: Sanyo 1400 AE battery problem (4/6/2008 7:38:56 PM)

Thanks RC Accessories:

Thanks for that kind advice. That's the value of these forums - taking advantage or other peoples experience. I have already ordered, and they have been shipped, 16 of the sub-C 1500 batteries, and will replace the 1400AE's if necessary. I believe that a couple of cycles could make them worthy to keep. But - next order will try the 1800's.

Jim




Jim Messer -> RE: Sanyo 1400 AE battery problem (4/9/2008 12:24:31 AM)

To all of you reading this thread, let me say that I flew the airplane today - two ten minute flights, and the batteries were still on the top light of the volt-watch. If I didn't learn anything else from this exercise, I learned that sometimes a new pack needs to be cycled - and not just charged. Problem solved.




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