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Yet Another Savage Fuel Tank Mod ... - 4/28/2008 4:49:12 PM   
Argess



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From: Pleasantville, NS, CANADA
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I posted this in another forum and it seemed to generate interest, so I thought I'd re-post it here.

OMG, you are all saying, but I did figure out a mod that worked for me, and thought I’d share it with you.

First of all, I addressed this issue a while back when I was thinking of the dynamics of “how fast the tank can pressurize” with respect to a full tank vs. an almost empty one. My final thought on this was to decrease the pressure line restriction, and this mean shortening the pressure line as much as possible. I have tried this in 1/8 Buggies and it works great. It also reduced the problem in my Savage 25 to an acceptable level, but you can only make it “so short”.

Second of all, is the actual “head pressure” change as the fuel level drops….a more ”static” evaluation, as the level doesn’t drop quickly during engine operation. Although muffler pressure reduces the percentage change that the HSN/Carb “sees”, there still can be an issue with this dependant on the engine you use. (I really didn’t have much of a problem with the Nitro-Star 25 after I shortened the pressure line.)

Anyway, apparently some engines seem to react differently to this Savage fuel tank issue, and with our newly installed OS 30VG, the ½ tank, lean problem became more noticeable.

I was reading with some interest on the Uniflow system, but it had drawbacks. The worst one was fuel coming back and draining out the muffler, or with a 1-way check valve in the pressure line, the engine flooding when stopped for some reason. So I decided to try to improve it.

Please forgive my bad sketch, but referring to it, here goes:

Engine at a fixed or accelerating RPM:

1) Good exhaust pressure at “A” and “B” and “D”
2) Reduced pressure by fuel “head” at “C”
3) One-way Valve closed as pressure at “A” is greater than at “C”

Engine deceleration:

1) Pressure is reduced at “A”
2) One-Way Valve is open as pressure at “A” is now less than “C”
3) Exhaust gas flows more quickly from “C” to “A” (than fuel from “B” to “A”) so tank pressure is reduced before any of the pressure line fills with fuel.

So I tried it tonight. Absolutely no variation in performance or temperature from a full tank to an empty one. No fuel coming out exhaust. No flooding of engine. Success!!!

Also attached is a picture of the installation. Not very “clean” as I wasn’t sure it would work.

I really didn’t want to start any sort of argument about one mod being better or worse than another, but I am hoping that someone else will try this and let me know how they made out.

You need:

1) some extra fuel tubing
2) a barbed, thread in fuel fitting
3) a one-way valve
4) a T-Connector




Nipple was a 8-32. I drilled a hole smaller than you would if tapping metal and only partially tapped the hole (tapered tap not all the way through). Nipple started getting snug long before gasket was compressed. Very tight. Same concept as a nylon loc-nut.

This may not be the best place for the nipple, as it and the pressure line are kind of exposed. Below is a pic of an alternate arrangement that would do the same thing. Basically a nipple (say a 10-32 for 1/8 hose) drilled out to accept a brass fuel tube, and the two soldered together. Tube length cut so end is about 1/8" from bottom of tank.



There is one draw-back to this mod. You get no warning when you are about to run out of fuel, so it's possible that you might be making a screaming long distance pass when it runs out. I sort of liked the warning signs of it getting lean so I could be taking it easy when it ran out of fuel.

An up-side, is that the engine warms up very fast as it isn't running with a rich mixture for the first part of the tank. This helps reduce wear.

Here's the P/Ns I used:

T-fitting: Robart 221 http://www3.towerhobbies.com/cgi-bin/wti0001p?&I=LXES20&P=7

Nipple: Du-Bro 539 http://www3.towerhobbies.com/cgi-bin/wti0001p?&I=LXD623&P=ML

One-Way Valve: Yamada YS0405 this was an expensive unit, but all the LHS had. I suggest this instead: Fourmost 138 http://www3.towerhobbies.com/cgi-bin/wti0001p?&I=LXG850&P=ML

       Post #: 1

RE: Yet Another Savage Fuel Tank Mod ... - 4/28/2008 10:22:55 PM   
rcnitrohead


 

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I saw this while in school today (whoops ) and it looks pretty interesting. I was thinking about using a Mugen tank, but if this works then I may opt for it. Good find!

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RE: Yet Another Savage Fuel Tank Mod ... - 4/28/2008 10:47:55 PM   
Wisconsin Nitro



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would be allot easer to do then the other one mod were you have to fab a bunch of stuff

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RE: Yet Another Savage Fuel Tank Mod ... - 4/29/2008 12:50:57 AM   
IBrakeForNobody



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Sounds very interesting. I just called up the LHS and ordered the parts to try this out. I currently have my own version of the New Era Ofna tank mod, but the 125cc capacity is kind of hindering. I'll let you know how it goes.

So to simplify what you wrote, the second pressure line in the fuel itself is to make up for the lost exhaust pressure during negative acceleration (as my old physics teacher could tell you, "There is no such thing as 'deceleration'" ) Is that remotely close to what you meant?

I just thought of something...if there is a pressure line in the fuel itself, wouldn't that cause the fuel to bubble, therefore lowering the density of the fuel, therefore leading to more air bubbles in the fuel line from the tank to the carb?

< Message edited by IBrakeForNobody -- 4/29/2008 2:03:56 AM >


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RE: Yet Another Savage Fuel Tank Mod ... - 4/29/2008 12:27:12 PM   
Argess



Posts: 409
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From: Pleasantville, NS, CANADA
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Introducing a presure line at the same level in the fuel as the pick-up ensures the pressure remains consistent at the pick-up for a given engine rpm (muffler pressure) regardless of the fuel level in the tank. This is what the Uniflow mod does.

I have added the one-way valve (and line), so that when the engine rpms drop (and muffler pressure drops), the air/exhaust in the tank can immediately escape and thereby prevent the contained pressure from either pushing fuel back out the pressure line to the muffler, or flooding the carb (resulting in a bog when you again accelerate), or both.

The bubbles merely rise to the top of the tank, and are not picked up by the tank pick-up to the carb.

ps:and yes,.....negative acceleration vs deceleration.......chuckle.

pps: I'm quite excited about this mod as it is cheap and easy to do. Other mods are fine, so I'm not saying this is better. But it seems to work great so far.

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RE: Yet Another Savage Fuel Tank Mod ... - 4/29/2008 2:54:05 PM   
twomanytoys


 

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Do your temps pretty much stay the same throughout the whole tank with this mod? Also why have teh one way valve to prevent fuel from backing up into the line when there is no pickup in the tank on the cap. How would fuel get up there? I can see it with the uni flow mod but not with this one.

< Message edited by twomanytoys -- 4/29/2008 2:55:51 PM >


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RE: Yet Another Savage Fuel Tank Mod ... - 4/29/2008 3:09:07 PM   
Argess



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Yes, they did. To make the test reasonable, I kept the same driving style throughout the test as obviously the engine will get hotter on 100 yard WOT runs through grass. So I kept doing the same WOT runs, the same wheelie action, the same stops and starts, one after the other and then kept repeating the routine until the tank was gone. I must have measured the temp at least 10 times during the run....each time, immediately after coming in after the high speed run part of the routine and checking directly at the glow-plug.

Basically, the engine will run as it did when the fuel level was low with the stock set-up. If you were having a very lean end to your run, you may have to richen things up a bit. I had mine tuned just about perfect for near the end of a tank, so it was very rich at the beginning with the stock set-up. After I did the mod, it was fine throughout the tank without any new tuning.

Once the engine got to temp, it stayed there for the whole rest of the tank. Naturally performance gets better once the engine warms up. Knowing that, I should have immediately run another tank while the engine was still warm. That's for another day.

Edit....the 1-way valve lets the gas (air/exhaust) pressure out of the tank when you let off the throttle. This way the tank doesn't stay pressurized and load up the engine with fuel at an idle, and/or drive fuel back up the other pressure line into the tuned pipe.

< Message edited by Argess -- 4/29/2008 3:12:11 PM >

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RE: Yet Another Savage Fuel Tank Mod ... - 5/4/2008 9:53:58 PM   
rcnitrohead


 

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Ibrakefornobody: When you get the parts in try it out, make sure to update this thread. I just took my STS .30 for a spin and the temps vary a crazy amount throughout the tank. Half-tank lean is extremely noticeable, and if this works I'll do it pronto Tom.

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RE: Yet Another Savage Fuel Tank Mod ... - 5/4/2008 11:28:04 PM   
Argess



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From: Pleasantville, NS, CANADA
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Quick Update: I went to the LHS to order some of those cheaper one-way valves so I could mod some of my other vehicles, plus have a spare one kicking around. The HS guy told me that the reason he stocks the Yamada, is that its the one they've had the best luck with (in other, but unknown applications). So, here's link that shows the check valve I used (which I know works fine):

http://www.ronlund.com/Merchant2/merchant.mv?Screen=PROD&Store_Code=heli&Product_Code=YS0405

I'll try the other type (Fourmost) once they arrive, and if there's any problem with them, I'll post it here.

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RE: Yet Another Savage Fuel Tank Mod ... - 5/5/2008 3:04:27 AM   
losacco


 

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I tried this mod today, seems to work great. No lean issues and constant temps all day. I used the one way valve from Tower, seems to be working fine.

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RE: Yet Another Savage Fuel Tank Mod ... - 5/5/2008 3:50:46 AM   
IBrakeForNobody



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I got the parts in a few days ago...now I just gotta find some time to do a baseline test then mod the tank and test it again. I hope to mod the tank in the next week or so...I'll update when I finish.

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RE: Yet Another Savage Fuel Tank Mod ... - 5/5/2008 12:34:00 PM   
Argess



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From: Pleasantville, NS, CANADA
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Ahhh.....finally....someone else tried it and had success. Yes!!!! Thanks for posting that Losacco.

Well.....there is one negative thing about this mod. After a lot of use, the one-way valve gets a little sticky......needs to be flushed with alcohol once in a while. Didn't seem to affect operation of the truck, but I noticed it took a gentle puff of air to open it, and when it was new, it seemed totally open in the one-direction. Not sure if Nitro-Cleaner would have an affect on the silicon flapper valve inside or not....... For me, cleaning it once in a while is acceptable.

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RE: Yet Another Savage Fuel Tank Mod ... - 5/5/2008 4:07:39 PM   
go-to



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Great variation of the Uni-flow mod. That mod simply extends the pressure line from the tank cap with fuel tube inside the tank down to the bottom of the tank.

[)]

< Message edited by go-to -- 5/5/2008 4:09:39 PM >


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RE: Yet Another Savage Fuel Tank Mod ... - 5/5/2008 6:27:21 PM   
dhyde79


 

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my only problem with this, is the potential for feeding fuel to the muffler once the truck's upside down (as mine tends to be on occasion)

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RE: Yet Another Savage Fuel Tank Mod ... - 5/5/2008 10:10:24 PM