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Access -> RE: Motor Turns and the torque they provide (5/13/2008 5:40:31 PM)
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Not all motors are equal. The cheap motors that come in stock vehicles are in a class all their own. They can often be outperformed by a stock 27-turn motor. Starting torque, the more turns, the better. It is a linear relationship, 60 turns will have twice the starting force than 30 at a given amount of current. But there is a saturation point where no more torque can be generated regardless of current. This saturation point is based on the cores of the electromagnetic coils, typically around 2 tesla I believe. Once it starts to spin, there are more factors than just turns. You have things like the power / quality of the permanent magnets and such. What the turns really controls is how quickly the torque falls off as RPM rises. A 60 turn motor might have half torque at 4000rpm and little torque at 7000rpm. A 30 turn might have half at 8000rpm and very little at 14000rpm. A 19 turn might have half at 15000rpm and little at 28000rpm. Now brushed motors can be very picky with gearing, don't overgear or undergear them. Overgearing is the worst as it tends to cause excess heat, but undergearing (or just running the motor with the wheels lifted off the ground) can cause arc'ing or over-rpm'ing which can also be bad for a brushed. For gearing, b'cos a 13-turn has a higher max RPM than a 19-turn, it will have to be geared lower. But the 13-turn doesn't necessarily have less torque; at any given RPM (other than very low RPMs like pushing into a wall or getting started) and especially the higher ones, it will have more torque than the 19-turn. Not less. For brushed motors use the '5-second rule', if you cannot hold your finger on the motor for 5 seconds at any point during or after the run, it is geared wrong, typically overgeared. Cheap stock motors or other silvercan motors are often mass-produced or built using cheap meteriels. Remember the armature, comm, and brushes make a mechanical switch so whether they use copper, aluminum, or steel/iron there makes a big difference how much current you can pass through without it getting too hot. "I subscribe to the theory that more wire means more magnetism and thus it's easier to start a motor that's highly loaded (going up hills, rough grass etc)." Theory? It is a proven fact... It is not necessarily the amount of wire, but the number of turns of wire around the core. But more turns also means higher inductance / impedience, hence the falloff of torque as the RPMs increase.
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