The Great Castor vs Synthetic debate (Full Version)

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GrahamC -> The Great Castor vs Synthetic debate (5/15/2008 1:02:56 PM)

I subscribe to a Yahoo group called "049 collectors". There was an interesting post today about a proposed test to compare Castor to Synthetic oil in our 1/2a engines. Copied and pasted below is the original email plus my response.

I don't have any sure starts let alone new ones. If I had I would donate them to the cause.

I posted this here as there are those who read this forum who have these same questions and may be able and willing to lend a hand in support of this initative.

His name is Aaron and it appears he works for Novak Performance (car guys) and uses the email of novakperformance @ yahoo.com

quote:


Aaron,

I think this is great idea and if I had 2 new unrun surestarts I would donate them to the cause.

There is much in the way of old wives tales about the pluses, minuses, and virtues of castor oil versus synthetics and even about the need for these engines to use high nitro fuels (ie 25+%) but lets leave the variable of hi nitro out of the equation as after all you intend to only try and measure the difference between two types of oil.

I would suggest a third combination - a 50/50 blend of castor and synthetic. And this could be taken even further with 25/75 and 75/25 blends but lets not get carried away.

As to props, a 6x3 is as good as any and should represent a "decent load" on the engines under test. My preferred prop for 1/2a sport flying is the APC 5.7x3 or the APC 6x2 as I think the 6x3 is a wee bit much. However, just pick one and go for it.

Also, before even starting to break in the engines, tear them down (as I am sure have already planned), give them a good cleaning and ensure the piston ball joint is properly set before running the engines.

You might also consider replacing the Cox plugs with Galbreath heads and Nelson plugs. This should not have any impact on the results but reduce ensure consistencly between the engines and would let you save the Cox plugs for anytime you really need the Cox plugs.

I have taken the liberty of posting your proposal in the 1/2a forum on RcUniverse. There are many there who would be very interested in your results and you may find donors for the engines needed for the test.


cheers, Graham in Ottawa Canada


At 04:28 5/15/2008 -0000, you wrote:
>Good Day,
> My name is Aaron Novak, been watching this group for a bit and grew
>up flying 1/2A CL airplanes. Now I work in engineering as a "big"
>engine company. Ive always read the disputes between synthetic and
>castor oils in our small engines, but never saw any kind of
>scientific testing. So I have a proposal:
>
>2-Identical new COX surestart engines
>1-run on 25% Nitro 25% Castor oil fuel (Bakers AA)
>1-run on 25% Nitro 25% Synthetic oil fuel (Cool Power Blue)
>Fuels to be accurately blended by myself from virgin materials.
>Engines run side by side with 32oz fuel tanks propped with 6-3 APC
>props ( balanced ). Engines will be broken in for 30 minutes using
>the intended endurance fuel using the standard rich-lean-rich
>procedure. Both engines will be run 25-50 rpm rich of peak and
>allowed to run the entire endurance of the 32 oz tank. Peak RPM will
>be recorded at the beginning and end of the run to check for any
>loss of performance. The engines will then be torn down and a full
>inspection for wear done and pictures of the parts taken for all to
>view and posted in this group. I would also entertain a
>castor/synthetic blend depending on the results.
>
>Is this something anyone would be interested in?? If so I am willing
>to donate the time, facility, fuel ingredients and all if someone
>can donate the engines.
>
>Thanks!!
>-Aaron Novak
>



Seems like a good cause in need of a couple of "cheap" surestarts to get it going.

So what say ye Denizens of this corner of World 1/2a ?


cheers, Graham




Mr Cox -> RE: The Great Castor vs Synthetic debate (5/15/2008 1:43:49 PM)

Funny idea...

For a good test one should run both engines on a small tank so that they always end with a lean run. Preferably the conrod slop should also me measured in a good way before and after the test.

I think I've seen enough castor to know that it works and I can't see much reason to change into synthetic stuff.... [8|]




SGC -> RE: The Great Castor vs Synthetic debate (5/15/2008 1:45:46 PM)

Graham ,
With the inconsistancies in quality of the current offerings of sure starts just running 2 engines would not give true results. I have purchased several sure starts and noticed the difference in hardness of the pistons during the prerun ball socket setting, others have posted finding same.
I also feel such a test is a mute point, as many competition 1/2A guys have posted that castor not only extends life but useually yeilds higher perfornces too - Larry Driskills tests with the VA to mention 1.
Stewart




MJD -> RE: The Great Castor vs Synthetic debate (5/15/2008 1:50:22 PM)


quote:

ORIGINAL: GrahamC

I subscribe to a Yahoo group called "049 collectors". There was an interesting post today about a proposed test to compare Castor to Synthetic oil in our 1/2a engines. Copied and pasted below is the original email plus my response.

I don't have any sure starts let alone new ones. If I had I would donate them to the cause.

I posted this here as there are those who read this forum who have these same questions and may be able and willing to lend a hand in support of this initative.

His name is Aaron and it appears he works for Novak Performance (car guys) and uses the email of novakperformance @ yahoo.com

quote:


Aaron,

I think this is great idea and if I had 2 new unrun surestarts I would donate them to the cause.

There is much in the way of old wives tales about the pluses, minuses, and virtues of castor oil versus synthetics and even about the need for these engines to use high nitro fuels (ie 25+%) but lets leave the variable of hi nitro out of the equation as after all you intend to only try and measure the difference between two types of oil.

I would suggest a third combination - a 50/50 blend of castor and synthetic. And this could be taken even further with 25/75 and 75/25 blends but lets not get carried away.

As to props, a 6x3 is as good as any and should represent a "decent load" on the engines under test. My preferred prop for 1/2a sport flying is the APC 5.7x3 or the APC 6x2 as I think the 6x3 is a wee bit much. However, just pick one and go for it.

Also, before even starting to break in the engines, tear them down (as I am sure have already planned), give them a good cleaning and ensure the piston ball joint is properly set before running the engines.

You might also consider replacing the Cox plugs with Galbreath heads and Nelson plugs. This should not have any impact on the results but reduce ensure consistencly between the engines and would let you save the Cox plugs for anytime you really need the Cox plugs.

I have taken the liberty of posting your proposal in the 1/2a forum on RcUniverse. There are many there who would be very interested in your results and you may find donors for the engines needed for the test.


cheers, Graham in Ottawa Canada


At 04:28 5/15/2008 -0000, you wrote:
>Good Day,
> My name is Aaron Novak, been watching this group for a bit and grew
>up flying 1/2A CL airplanes. Now I work in engineering as a "big"
>engine company. Ive always read the disputes between synthetic and
>castor oils in our small engines, but never saw any kind of
>scientific testing. So I have a proposal:
>
>2-Identical new COX surestart engines
>1-run on 25% Nitro 25% Castor oil fuel (Bakers AA)
>1-run on 25% Nitro 25% Synthetic oil fuel (Cool Power Blue)
>Fuels to be accurately blended by myself from virgin materials.
>Engines run side by side with 32oz fuel tanks propped with 6-3 APC
>props ( balanced ). Engines will be broken in for 30 minutes using
>the intended endurance fuel using the standard rich-lean-rich
>procedure. Both engines will be run 25-50 rpm rich of peak and
>allowed to run the entire endurance of the 32 oz tank. Peak RPM will
>be recorded at the beginning and end of the run to check for any
>loss of performance. The engines will then be torn down and a full
>inspection for wear done and pictures of the parts taken for all to
>view and posted in this group. I would also entertain a
>castor/synthetic blend depending on the results.
>
>Is this something anyone would be interested in?? If so I am willing
>to donate the time, facility, fuel ingredients and all if someone
>can donate the engines.
>
>Thanks!!
>-Aaron Novak
>



Seems like a good cause in need of a couple of "cheap" surestarts to get it going.

So what say ye Denizens of this corner of World 1/2a ?


cheers, Graham


- For $6.99 a pop. why doesn't he just order two, wouldn't that be easier than trying to score two on the forums? Or is that deal no longer available?

- 25% oil? I would say run less than that - who runs 25% synthetic in 1/2A's? Nobody, and few run 25% castor unless they blend or juggle their own fuels.

20% oil might be a more representative test. Otherwise, results could be skewed by the disproportionate amount of oil.

- If a castor/synthetic blend is going to be tested, I would recommend one of the more common blends on the market - say 80/20 syn/cas? An additional test that would be of real practical value is to run one on 32oz of off the shelf regular old syn/cas sport fuel, i.e. 18% total oil 80:20 syn/cas blend, compared to the two above fuels. It would be a useful data point to know the relative wear rate. This way, one would know more about the sin or virtue level of using those fuels.

- One thing I would say is that in normal operation they either get launched on the rich side then go comfortably lean towards the end of the tank, or they get tweaked a little closer to peak and run like gangbusters until the end of the tank when they go a bit too lean. How much difference that type of cycling will make versus pure endurance testing at near peak, I dunno. Comments?

In terms of pure longetivity of the piston/cylinder and ball joint, I guess this will tell a fair bit.

Alan @ Weston UK says he's run a TD .049 flat out on (Weston's..) Prosynth fuel with much less oil than we would normally consider .049-worthy, and recorded lower cylinder head temps and better peak rpm than with traditional fuel. Then again, he also said that the factory team has has had West .50 powered Magnums flying at 240mph. At least one of the above two claims is bogus.. [8|]. If I am not mistaken (and I easily could be) cylinder head temp doesn't really tell the story about wear rate that one might think anyways.

MJD





combatpigg -> RE: The Great Castor vs Synthetic debate (5/15/2008 2:56:24 PM)

It might take buying a batch of Surestart engines to find 2 that match power.
Bench running is also meaningless, unless that's all you plan on doing in this hobby.
I would run the tests on either RC or C/L planes with the engines set as close to each other in rpm as possible.
It's already a closed case AFAIAC, I ruined a lot of stuff before learning about castor.




KidEpoxy -> RE: The Great Castor vs Synthetic debate (5/15/2008 3:10:35 PM)

I agree (big suprise [8|]) with the comments above, in points


  • Large Tank benching doesnt represent the variable leans encountered in the field.
    From prop haninging fuel draw leans, to general low tank leaning, hispeed unload... and the mandatory leanout at the end ofthe ride. Running on a 32oz or 5gallon tank at a constant perfect rich wont really test the lube's ability to protect during the unavoidable leans.

    To this point I say the tanksize is almost not important, if we put a required number of Line Pinch Kill & Restarts. Just toss a clothespin on the line every 2 mins & restart.

  • 25% Oil may be high for general population.
    Folks in general aint buying 25%oil 1/A fuel. But then you pour 4oz of castor in some off the shelf 18Blend and you get closer to 21. I could see this with either 18% or 20% being a more valuable test. It is asking to see different effectiveness of the different oils, and as such having plenty of oil would not accent the oils performance as well as running minimum lube to put more work on the oil. The balance would have to be heat, this is not about burning up engines on the bench from lack of oil exhaust cooling

  • I concurr test subjects should be All Synth, All Castor, and the mid ground should be an off the shelf 18%blend (or maybe "20/20" like I used to run)




combatpigg -> RE: The Great Castor vs Synthetic debate (5/15/2008 3:43:12 PM)

KE, it's pretty simple....you can either agree, or disagree then live in fear of the FSOD [:D]




KidEpoxy -> RE: The Great Castor vs Synthetic debate (5/15/2008 4:01:32 PM)

Do we need to get another SureStart on the bench with 100LL? :)




lildiesel -> RE: The Great Castor vs Synthetic debate (5/16/2008 2:04:56 AM)

How about that small white plastic tank shown underneath some Sure Starts? That way the tank set ups would be assured to be identical.


quote:

ORIGINAL: Mr Cox

Funny idea...

For a good test one should run both engines on a small tank so that they always end with a lean run. Preferably the conrod slop should also me measured in a good way before and after the test.

I think I've seen enough castor to know that it works and I can't see much reason to change into synthetic stuff.... [8|]





rainedave -> RE: The Great Castor vs Synthetic debate (5/16/2008 2:26:17 AM)

This debate comes up on a regular basis in the RCU engine forum. Usually Europeans who have access to superior synthetic oils like Coopers, Motul, Aerosynth and Aerosave argue that you don't need castor oil in your fuel. I run a lot of 30+ year old engines - several with lapped iron pistons - and I live in the US. So, I use a lot of castor oil in my fuels. But, I still think this would be an interesting experiment if enough engines were used (as others have suggested).

David




jessiej -> RE: The Great Castor vs Synthetic debate (5/16/2008 2:34:10 AM)

I wonder how many thousands of posts on castor vs synthetic there have been on the various internet forums?

jess




combatpigg -> RE: The Great Castor vs Synthetic debate (5/16/2008 3:21:35 AM)

I wonder what the Europeans run in their $150 FAI .15s?




vauxhall -> RE: The Great Castor vs Synthetic debate (5/16/2008 8:03:31 AM)

After quite a few years building, tuning and repairing kart engines, as far as I'm concerned it's no contest for engine durability, castor oil wins on all counts. Engines run on the synthetics that I've encountered, are usually very dry inside when dismantled. Engines run on castor, everything inside is still nice and slippery. It has been well documented elsewhere how castor oil will not break down under extreme heat conditions.
If synthetics are so good, we wouldn't be having this debate. If you can get castor oil, then use it, end of story.
Just my opinion of course.........John




supagloo -> RE: The Great Castor vs Synthetic debate (5/16/2008 9:11:00 AM)


quote:

ORIGINAL: combatpigg

I wonder what the Europeans run in their $150 FAI .15s?


Standard FAI Fuel (80% methanol/20% castor) where it is obligated.
In all othe cases every self declared engine specialist has it's own blend.
Some use the available ingredients from the modeler's market or the pre mixed products.
I met people that used (Aero)Shell turbine oil and went with the total oil content under 10%.

So I guess this is more or less the same as on the other side of the ocean: Everybody has it's own preferences.

Cheers!




Raymond LeFlyr -> RE: The Great Castor vs Synthetic debate (5/16/2008 1:10:42 PM)

Dave,

I had to look at the photo of your break-in stand for a while to work out how (I think) your throttle pushrod works. The dark wood piece is under tension and you twist it slightly to lock, or unlock, the wire itself - allowing for fixed adjustments or loose for working it back and forth. I've never had a system on my Tatone-based break-in board that I liked. This one looks very good and versatile. Good job.

2. What Vauxhall said. Me too.

3. Well, since no one asked, burnt castor oil can be used for a man-appealing cosmetic base.




rainedave -> RE: The Great Castor vs Synthetic debate (5/16/2008 1:38:30 PM)

But I'm not trying to appeal to men...

The stand is much simpler. There's a nylon nut that you tighten to create the desired friction for the wooden handle. It keeps the handle snug enough that it stays in position. I bought the stand from a guy who's selling them at auction. It's the best stand I've come across; I really like it.

Another reason to use castor is breaking in 35 year old NOS engines, like a Webra 10cc Blackhead.

David




gcb -> RE: The Great Castor vs Synthetic debate (5/16/2008 1:51:56 PM)

If you always set the needle correctly, you probably will not see as much difference as you would if you constantly run at peak and sometimes too lean. It's when you are too lean that castor becomes important.

If you ran those tests with the needle purposely set too lean, you'd probably use at least 50% castor.

Of course this is only one opinion.

George




Andrew -> RE: The Great Castor vs Synthetic debate (5/16/2008 4:55:47 PM)

That's a pretty slick stand, David. It looks like it also has tank height adjustment.





jessiej -> RE: The Great Castor vs Synthetic debate (5/17/2008 10:03:11 PM)

The "Final agreement on castor vs synthetic" article will appear a few weeks after the "Hell freezes over" headlines.

jess




Mr. Mugen -> RE: The Great Castor vs Synthetic debate (5/18/2008 1:18:51 AM)

Once castor breaks down doesn't it become 2 even better parts? I read somewhere a while back that it breaks into 2 parts that are even better than the original castor......is this correct?




KidEpoxy -> RE: The Great Castor vs Synthetic debate (5/18/2008 1:34:36 AM)

Is brown junk on my engine one of the Better parts?




combatpigg -> RE: The Great Castor vs Synthetic debate (5/18/2008 2:18:23 AM)

Don't think of it as gunk, it is patina.
Castor does a nice job of sealing off minor airleaks and it fills the pores of the metal...plus it's ORGAAAANIC, maaaannnn [8D]




gcb -> RE: The Great Castor vs Synthetic debate (5/18/2008 10:17:57 PM)


quote:

ORIGINAL: jessiej

The "Final agreement on castor vs synthetic" article will appear a few weeks after the "Hell freezes over" headlines.

jess


VERY WELL PUT !!! [8|] [&o] [:D]

George




makoman1860 -> RE: The Great Castor vs Synthetic debate (5/21/2008 4:09:41 AM)

Good Afternoon Everyone,
I am the one on the .049 collectors group that is starting this testing. It is good to bear in mind that test done on one design of engine, is only good for that design of engine. The testing I am doing is strictly for the sport COX .049 flyer. To be honest I have no fancy of any oils, I have nothing to prove one way or another. This is strictly a lab test so some actual documentation can be taken. With relative wear measurements being taken, having both engines identical is irrelevant. No 2 engines are ever the same, by rights I should run 10 engines on each fuel....but thats not realistic. As far as the 25% oil content, that was in my notes from an original cox formula, and since I wrote the original post I have learned that cox lowered the oil content to 20% in the 1980's. Seeing as I wanted to replicate the original cox formula for my baseline, I am switching to 20% oil content. My mind said running a lean-for-peak endurance test would push the ball and socket joint about as hard as its going to be pushed reasonably, especially with a 6-3 prop. Seconday testing looks like it will involve lean-of-peak testing for lubrication "reserve". Quite frankly, I havent seen much lab type testing done. Field experience is great, but it doesnt capture all the variables, neither does lab testing. A good engineer will use lab testing, and field testing combined, and thats what I plan to do. As far as other engine types I have tested on, its amazing the contrast they draw.
1-a co-worker of mine ran heavily modified MVVS engines for speed runs on 45% nitro fuel containing 20% klotz synthetic oil.....no failures
2-my fox lapped iron engines like 100% castor, and the reasons are obvious
3-My handmade diesel engines like 100% castor for break in, and run great on 80/20 blend after a varnish is built up ( lapped steel )

Thats why this testing will only be relevant for this type of engine construction, with the specific oils used, and can not, or should not be transposed to other engines as a definate answer. A perfect example of this is the pylon guys that run low oil content using aircraft turbine oils, the specific oils and they chemistry are more important then the content in the fuel...but its the low oil content that caught everyones attention. Using the same percentage of a different oil , in a different engine design, could likely end up in failure, and then a bad rap for the low oil content and generic oil type.



-Aaron

P.S. Actually I dont work for a car place, I work in advanced engineering for a company that builds full size 2 and 4 stroke engines.




Mr. Mugen -> RE: The Great Castor vs Synthetic debate (5/21/2008 4:41:22 AM)

Still need engines?




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