jb86
Posts: 376
Joined: 12/20/2004 From: Ashburn,
VA, USA Status: offline
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the four stroke mufflers seem to fit easier. to fit a cowl - mount the engine on the mounts, positioned the proper distance from firewall to back of prop/spinner as told in plans, mount it on the firewall on the bolts to be sure it fits as required, then take it off. set the cowl inplace w/the front spacing about 1/8" to the back of spinner for clearance. hold as needed w/tape. anticipate the right thrust and eye ball as close as possible. make several sharpie pen marks at the back edge of the cowl and a line across to register verticle on both sides. take the cowl off, bolt engine mount to firewall. i use heavy cardstock for templates. cut pcs and tape (blue masking tape) to the fuse behind the cowl position marks. using a pencil, draw the cylinder head, muffler and whatever else is in the way. cut this out exactly as you would like them, positon and tape, again behind the cowl position marks. remove the engine, install the cowl on it's marks, allow the cardstock to lay over the cowl, draw w/a sharpie. take it off and cut w/a dremel (i use a small diamond bit to cut), then larger drum sanders to clean up the round corners. install the engine, slide the cowl over it, align marks, adjust for the right thrust, make adjustments as needed to fit. when satisfied, tape to fuse, drill 1/16" holes for the 4 mounting screws. one note - when making the holes in the cowl to fit the templates, leave the holes tight. when you fit the cowl to the engine in place, adjustments need to be made, allow about 1/8" around everything and make sure there is an exit to allow air to flow thru. jon
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saito club #235
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