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RE: GP29 race ported versus none ported 36mm kit - 8/28/2009 5:56 AM   
BigGrump


 

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I believe all standard principles of hot rodding apply here. First the carb. Anytime you want more HP at high rpm's, carb area is raised. In case of Harley, a bigger bore on carb. On cars, 4bbl carbs and multiple carbs.

Timing and flow, I would not know how to change it in a 2 stroke, but on both your harley and cars, you change valve size, air flow around the valves and valve timing and duration with cam change.

Never does a hot rodder change stroke by 2mm in order to shift torque and hp to higher rpm's.

Last, longer rods do not change piston speed, which is the average speed in feet/second. What the longer rod does do is change the accelleration rate of the piston at the top and bottom of the stroke where the piston is changing from static to moving. Longer while making it easier on the piston to make the change in direction, average ft/second does not change.

Dennis

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RE: GP29 race ported versus none ported 36mm kit - 8/28/2009 6:50 AM   
46u



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quote:

ORIGINAL: BigGrump
Timing and flow, I would not know how to change it in a 2 stroke,
Dennis


This is what I am asking. I know more about 4 cycle then I do 2 cycle. I have been doing some searching and coming up with some good information. Right now I have been checking in to port timing.
Thanks and any constructive input is greatly appreciated.


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RE: GP29 race ported versus none ported 36mm kit - 8/28/2009 2:15 PM   
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I simply cannot believe a 2mm change in stroke would make that much of a difference in rpm as it relates to friction or piston speed.

I would think any limitations in higher rpm range would be more directly related to the limitions in total volume of carb flow and port flow. Simply put, a larger displacment engine would use up the air movement under one atmospheric pressure at a lower rpm than a smaller displacment engine. In my opinion, any limits at high rpm have more to do with displacment than stroke.

Harley engines have such a long stroke, that rpm's are limited from piston speed, and stroking that engine only contributes to that problem. I think quite a different condition with these little two stroke engines.

So, I think, if you want rpm's, figure out timing and air flow.

Dennis


the theory of piston load was introduced by esp- he had an equation about piston distance traveled and rpm's(it was very complicated) but he explained it well, and its the only idea that seems to make sense why the strokers "wont rev"....

althought it may be port casting design limiting the motors- all of them are either zen or cy(which is a copy of zen), all the motors hit peak power about the same rpm- usually 10-13K dependant on the pipe, and are done making power at about 16K, I.E power starts to drop off sharply. so maybe grump is onto something there- although having the stroker gives you longer port timings on the transfer and exh ports, maybe its a volume issue, of even something to do velocity from the case due to case volume. all the motors use the same case, maybe the stock case needs some changes for the +++ CC motors....... maybe some testing on that is whats needed.

i always thought about getting a bunch of old nitro carbs and running them in a tri power type setup to see if higher flow at the carb netted more power.

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RE: GP29 race ported versus none ported 36mm kit - 8/28/2009 4:25 PM   
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quote:

the theory of piston load was introduced by esp- he had an equation about piston distance traveled and rpm's(it was very complicated) but he explained it well, and its the only idea that seems to make sense why the strokers "wont rev"....


I remember reading that too. He is surely right about piston load at the bottom of the stroke, that the longer stroke only makes worse.

I still believe there are limiting factors that when discovereed, should allow a tuner the ability to make these engines rev to the point they simply blow up after exceeding the strength of the metals.

Oh well, all I know is the torque produced from my stroker is welcome to me. The engine seems to wind out about the same as my old zen 26, but perhaps not quite so willing. I think what I am missing is the neat "song" of the wound out smaller engine, but if that is all occurring well past the peak HP and Torque, probably does not mean much for overall speed.

Last, high rpm's without much torque is kind of pointless if the engine cannot pull the rpm's while the wheels and tires are fighting the friction of sand or soft dirt.

Sorry to repeat myself so often, but I have always wanted and obtained the high hp, high rpm engines, but find the high torque ones even at the expense of peak rpm's make a better companion over time.

Kind of like women, the high speed ones are just fine, but I really prefer one a little slower but with a larger displacment top end. LOL

Dennis

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RE: GP29 race ported versus none ported 36mm kit - 8/28/2009 5:41 PM   
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heh heh. there were a few key pointys in that last paragraph that got my attention. lets just just say there is no replacement for displacement in a top end- :P

thing of it is though, ive seen a stock zen 26 with no porting pull 50 mph in a 5B, stock gears. ive also seen a esp 27.2 reed pull the same, with a rear dom. now supposedly the strokers arent "supposed" to rev, the dom is a torque pipe, and there has been discussion that reed valves can hurt top end due to petal resonance, yet, it hit 19K..... this all leads me to believe that its all in the porting, esp obviously figured it out, maybe we can all learn something here. i'll dig up what i have and get some pics up- i have som eideas brewing...

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RE: GP29 race ported versus none ported 36mm kit - 8/28/2009 5:57 PM   
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Thanks guys for all the input and great information. Please keep it coming.

OK since I have a 28.5 in the workings I just ordered a ONB 30.5 kit so one day I can compare the 28.5 to the 30.5. I got the one that was race ported and machined for the 2mm stoker crank. Trying to get a couple that are ready ported so I can check them out before staring to do a complete porting job of my own. All so before putting them together I will be checking port timing.

I all so place an order with DDM and hope they remember to include a couple practice cylinders. With the stock 26 CY top end won on ebay I now have 3 motor projects going on.

What are your opinions on base gaskets as far as copper versus paper?

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RE: GP29 race ported versus none ported 36mm kit - 8/28/2009 6:22 PM   
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quote:

ORIGINAL: BigGrump

I believe all standard principles of hot rodding apply here. First the carb. Anytime you want more HP at high rpm's, carb area is raised. In case of Harley, a bigger bore on carb. On cars, 4bbl carbs and multiple carbs.

Timing and flow, I would not know how to change it in a 2 stroke, but on both your harley and cars, you change valve size, air flow around the valves and valve timing and duration with cam change.

Never does a hot rodder change stroke by 2mm in order to shift torque and hp to higher rpm's.

Last, longer rods do not change piston speed, which is the average speed in feet/second. What the longer rod does do is change the accelleration rate of the piston at the top and bottom of the stroke where the piston is changing from static to moving. Longer while making it easier on the piston to make the change in direction, average ft/second does not change.

Dennis


No disagreement here on most of your points. Power increase is the sum of all the engine's parts working in unison and all of them matched to maximize that power increase. Change one thing, and to maximize the potential of that one change, you really need to change everything else to match it. For example, if you slap on the biggest baddest carb possible on an engine, you might get some power increase, but unless you upgrade the rest of the engine, that carb will never see its full potential. So, if you put a 1050cfm mega-4bbl carb on a 3cylinder, that is utterly useless because that carb is meant to feed a massive V8. The same principle applies to our tiny 20-35cc 2stroke gassers.

So, lets say you have the biggest baddest gasser, for example, lets say there is a 35cc professionally modded QUALITY engine for ground RCs with the best porting possible, maybe a TS bottom end. Run that engine with a box exhaust and you are only putting a ball and chain onto its feet. Put a good pipe matched to its timing profile and that monster comes to life. Or lets say you put a tiny nitro engine carb on it (extreme example, but I hope you get the point). That will starve the engine of air!

Now, to tie this all back to what we are talking about, modded larger displacement engines, let's look at two identical engines: they have the same pipe chosen, they have the same timing profiles, carbs, etc, etc. To also control out displacement as a factor, lets say both engines displace the very same amount of CC. The only difference is one has a larger bore with shorter stroke and the other has a smaller bore with longer stroke but both still displace the same amount of CC. Due to the frictional forces involved, the shorter stroke engine will out-rev the longer stroke engine. Sure, a larger bore will present more area for frictional forces to exert itself on, but when you calculate the work-energy done to overcome frictional forces, the longer stroke engine has to do significantly more at higher RPMs.

Longer stroke does increase linear piston acceleration for a given RPM. But since acceleration is a mathematical derivative of velocity (speaking calculus-wise here), linear piston velocity also increased for that same RPM. And when put into work-energy calculation, and also considering acceleration is a squared function (which force has and force is a factor of work calculation as well as kinetic energy calculation), you will see that higher linear piston speeds will result in more friction, as a matter of fact, exponentially more friction.

I hope this is not too complicated; understanding of high school physics should be enough to understand what I am trying to say in my last paragraph.

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RE: GP29 race ported versus none ported 36mm kit - 8/28/2009 6:41 PM   
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quote:

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thing of it is though, ive seen a stock zen 26 with no porting pull 50 mph in a 5B, stock gears. ive also seen a esp 27.2 reed pull the same, with a rear dom. now supposedly the strokers arent ''supposed'' to rev, the dom is a torque pipe, and there has been discussion that reed valves can hurt top end due to petal resonance, yet, it hit 19K..... this all leads me to believe that its all in the porting, esp obviously figured it out, maybe we can all learn something here. i'll dig up what i have and get some pics up- i have som eideas brewing...


I totally agree; its all in the porting. Given a stroked but unported 27.2cc engine and a port modded 27.2cc engine, the modded one will out rev the unmodded one. And yes, even the stock 26cc (assuming they have the same pipes installed). But match a pipe to the modded timing profile, then the modded timing profile will begin to approach its output potential.

A stock G260 or G270 Zen going 50MPH on stock 5B gears? I assume he has a very well chosen pipe for the stock timing profile of a Zen. Otherwise, I find it hard to believe that it is hitting 19K RPM (I am assuming you meant the stock Zen and the ESP 27.2 were both run on the very same 5B and both engines must hit 19K RPM to make that 50MPH).

Do forgive my incredulity, but I think that Zen 26 might have seen some modding to peak out at 19K RPM.


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RE: GP29 race ported versus none ported 36mm kit - 8/28/2009 6:47 PM   
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How do you figure out what timing profile you need for a particular pipe? What port timing is recommenced for all round good performance but keeping it piratical? With a degree wheel is port timing measured from TDC?

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RE: GP29 race ported versus none ported 36mm kit - 8/28/2009 6:53 PM   
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quote:

ORIGINAL: savagecommander


the theory of piston load was introduced by esp- he had an equation about piston distance traveled and rpm's(it was very complicated) but he explained it well, and its the only idea that seems to make sense why the strokers ''wont rev''....



Now this is what I am talking about! Can you post that equation? Or at least a link to what he expressed?

For the side loading, yes that is one of the forces that magnifies frictional forces of the cylinder against the piston, and it is very easy to visualize. Conceptually, assuming a uniform downforce on the piston from the combustion from the instant of combustion to the instant the exhaust port opens, this side loading will be the greatest at the instant just before the exhaust port opens due. The instant that down loading on the piston surface is relieved (the instant the exhaust port opens and the cylinder pressure drops), that side loading disappears an the inertia of the moving parts take over to mover the piston down, pump the next fresh fuel-air charger into the cylinder once the lateral ports open, etc.

I want to see if ESP's equation is similar or exactly the same as what automotive engineers use in calculating friction from faster linear speeds relative to the stroke. (Actually, I will have to look up the SAE equation, or if I cannot find it, I will have to draw up the equation myself I'm lazy I guess.)

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RE: GP29 race ported versus none ported 36mm kit - 8/28/2009 7:14 PM   
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quote:

ORIGINAL: 46u

How do you figure out what timing profile you need for a particular pipe? What port timing is recommenced for all round good performance but keeping it piratical? With a degree wheel is port timing measured from TDC?


You can measure form TDC or BDC; its yoru choice. All you have to remember is double the numbers you get.

For example: Lets say you measure from TDC. And when you do, lets say you discover that your exhaust opens 100degress ATDC. To calculate your total exhaust duration (the crank arc that exhaust port remains open), subtract what you measured from 180 degrees. In this example, 180 - 100 = 80 degrees. Now, double that difference. That is 160 degrees. That is your timing profile of your exhaust port.

Do the same procedure to your lateral ports.

Now, for choosing a pipe to match your timing profile, you will have to know two things about your timing profile: the lateral intake duration and exhaust duration. Lets say that you calculated you ex to be 160degrees and you lat intakes to be 140 degrees.
Subtract you ex duration form your lat intake duration: 160-140 = 20 degrees. This is duration of your crank that lat intakes are closed and ex port is still open.

What this means is you will want the return pulse from your pipe to push back overscavenged fresh-fuel-air back into the cylinder for that 20 degree duration (since the lats are closed, you do not have to worry about some of the charge being driven back into the crank case volume).

Another consideration is the time it takes for the return pulses to do their thing. This is determined by header length and pipe volume and length. And these dimensions determine what RPM the pipe best gives its return pulses at. So, a Torque pipe will give its best return pulses generally during the lower RPMs to magnify low RPM torque. A high RPM pipe will give its best pulses during higher RPM.
So, if you want your torque curve magifired at the lower RPM, chosses a pie that does its thing at those RPMs. But if you want a torque curve to extend into higher RPMS to get higher RPM and high speed perfrormance, choose a pipe that does it thing at high RPM.

Now, I am not sure what the typical degree window is form when the lat ports closed and the ex port is still open, that 20degree window is only a guess, but I think it might be accurate. So pipe designers, like DDM, Mielke, FG tuned pipe, etc. all might gravitate at that degree window as an industry standard.

Also, if there is indeed an industry standard window, I am sure the modders (ONB, DDM, ESP, TS, Tom Bowling, etc.) all mod their engines such that window is preserved. So if 20degrees is that window, when TS for example increases the duration of the lat intake ports, I am sure he would also increase the ex port such that the 20degree window remains the same so that any pipe, since they might also use the same window, will give their pulses for the proper amount of time.

Sorry, some of this might sound complicated, but since I started up school again, I cannot help but put my critical and analytical hat back on.


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RE: GP29 race ported versus none ported 36mm kit - 8/28/2009 7:15 PM   
46u



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quote:

ORIGINAL: 46u

How do you figure out what timing profile you need for a particular pipe? What port timing is recommenced for all round good performance but keeping it piratical? With a degree wheel is port timing measured from TDC?


Any one?????? All so what do others recommend for squish? I am thinking around .018.

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RE: GP29 race ported versus none ported 36mm kit - 8/28/2009 7:24 PM   
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Good question on the squish. 0.18 is (or whatever the industry standard is) is always what I shot for whenever I put my heads back onto the crank case. For longer strokes? IDK. I do think that the squish MIGHT (I say "might" because I am not sure) be a little larger for the strokers to help relieve compression ratio.

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RE: GP29 race ported versus none ported 36mm kit - 8/28/2009 7:35 PM   
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Glade you are able to go back to school as my old brain is so shout out I am having problems understand some of what you are saying. LOL I am finding out the older I get the harder it is to retain information. On the kits I have or have coming that are all ready ported I plain on seeing what sort of timing profile they have before assembling to run. All so will try to get PLENTY of pictures and measurements.
Thanks for the information.

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RE: GP29 race ported versus none ported 36mm kit - 8/28/2009 7:40 PM   
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On forms like HBF there is so much controversy on squish. I will all so check the kits I have coming for this as well. Some on HBF recommend as little as .012 which I am guessing is way to little all the way up to over .025 which I think is to much. I am guessing around .016 to .018 would be good. I am sure there are lost of different circumstances but I am looking for the SAFE range not border line all out performance.

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RE: GP29 race ported versus none ported 36mm kit - 8/28/2009 8:42 PM   
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quote:

I am finding out the older I get the harder it is to retain information



Just think of the benifits of your condition. You can make new friends everyday, and you can hide your own easter eggs.........

Dennis

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RE: GP29 race ported versus none ported 36mm kit - 8/28/2009 9:06 PM   
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quote:

ORIGINAL: BigGrump

quote:

I am finding out the older I get the harder it is to retain information



Just think of the benifits of your condition. You can make new friends everyday, and you can hide your own easter eggs.........

Dennis


Not quite that bad yet but when is Easter? LOL

Well after placing my order with DDM that should have some practice cylinders the mail lady drop of a box with two CY cylinders so the first guy came through. After looking at them and my race ported DDM GP290 cylinder I can see where there was more work done on it then I had first thought.

I am looking forward to seeing the work done on the ONB 30.5 kit I got coming. Being I clear across the country from then wondering how long it will take to get here.

With DDM I made the order and less then 2 hours later they sent me a tracking number and item ready to be shipped which means it will go out today. I have to say if every one gave the service Dave and Brad give at DDM the world would be a better place.



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RE: GP29 race ported versus none ported 36mm kit - 8/28/2009 10:11 PM   
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SavageJim when you say lateral ports are you talking about the transfer ports?

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RE: GP29 race ported versus none ported 36mm kit - 8/28/2009 10:21 PM   
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Any one seen this?
http://www.modelenginenews.org/design/tcalc/TCalcForm.php#gen

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RE: GP29 race ported versus none ported 36mm kit - 8/29/2009 12:13 AM   
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ORIGINAL: 46u

SavageJim when you say lateral ports are you talking about the transfer ports?


For the cylinder, the side transfer ports, yes (not the intake port from the carb)

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RE: GP29 race ported versus none ported 36mm kit - 8/29/2009 12:14 AM   
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ORIGINAL: 46u

Any one seen this?
http://www.modelenginenews.org/design/tcalc/TCalcForm.php#gen


Absolutely, that is a nice plug n' play site there, that is really nice. eliminates all the arithmetic that i mentioned above.

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RE: GP29 race ported versus none ported 36mm kit - 8/29/2009 4:51 PM   
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quote:

ORIGINAL: 46u

On forms like HBF there is so much controversy on squish. I will all so check the kits I have coming for this as well. Some on HBF recommend as little as .012 which I am guessing is way to little all the way up to over .025 which I think is to much. I am guessing around .016 to .018 would be good. I am sure there are lost of different circumstances but I am looking for the SAFE range not border line all out performance.



I've done some squish experiments of my own, zenoah recommend not less than .017, I've tried .012 which hurt the top end (too much compression and it alters the burn pattern which heated the piston on the exhaust side and seized it real good just below the exhaust port...plug showed a perfect mixture)

I've tried .015 which I'd say is still pushing it running 91octane, again too much compression altering the heat characteristics and shortening engine life.
I'm running .020 in my onb ported 28.5 which seems perfect, great compression and big power and i'm running .022 (can't get in between gasket sizes) in my onb machined and ported 30.5 and that thing is a beast...both in rampages, both with modded 5b dominator pipes and the 28.5 does rev higher...slightly...i got fast eddie bearings in the 28.5 and ceramics in the 30 .5 (which are supposed to be good for 500rpm).
i'd like to get an rpm figure for both...but being a dolt i sold my nomadio rpm sensor a while back (now they're as rare as rocking horse 5hit ) so can only guess by ear.

as regards pipe, top 2 stroke tuners usually work the motor first (knowing what characteristics they are creating) and then match the pipe to the motor not the other way around...however we have pipes already so if you have a top end dom then you have to work your porting for that and vice versa for the low end pipes, trial and error to find the best port timing....i found my doms to be a nice mix of the 2 with great bottom and mid while still giving plenty of revs, jetpros seem more mid to top and i'm yet to try a vrc propipe though i want a 5b one to cut to fit my rampage to see how they perform compared to the dom. the propipe is the one designed for ported big bore motors.

If you want to get all the theory and take the guess work out of your work get yourself a good 2 stroke tuning book, there are lots out there and it'll save you a lot of time. something like this http://www.amazon.ca/Two-Stroke-Performance-Tuning-Bell/dp/1859606199

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RE: GP29 race ported versus none ported 36mm kit - 8/29/2009 5:34 PM   
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quote:

ORIGINAL: mooman007uk

as regards pipe, top 2 stroke tuners usually work the motor first (knowing what characteristics they are creating) and then match the pipe to the motor not the other way around...however we have pipes already so if you have a top end dom then you have to work your porting for that and vice versa for the low end pipes, trial and error to find the best port timing....i found my doms to be a nice mix of the 2 with great bottom and mid while still giving plenty of revs, jetpros seem more mid to top and i'm yet to try a vrc propipe though i want a 5b one to cut to fit my rampage to see how they perform compared to the dom. the propipe is the one designed for ported big bore motors



This is true...well, partially. In reality, modders, either nitro or gasser modders, will consider both the engine mods and existing pipes together. This is one of their many secrets.

What modders do is as you said, shoot for a performance characteristic: where the meat of the torque curve will reside; not just a complete increase in torque throughout the entire bandwidth. Once they have this characteristic in mind, they mod the timing profile to get the engine to do its thing where they want it to. Now, then they also consider existing pipes on the market and match that timing profile to the appropriate pipe or pipes that enhances the torque curve for the characteristic they are shooting for.

For example: A modder is modding an engine to increase power throughout must of the RPM bandwith, and intends this to be a high RPM performer. This means he is choosing a timing profile to make the engine produce the meat of its torque in the higher bandwidths. He accodingly will mod the port durations to achieve this. At the same time, he will keep in mind the performance characteristics of existing high RPM pipes on the market, and knowing the time and when these pipes give their return pulses, the modder will match the increased port durations of his engine to match that time the return pulse from the pipe begins to return overscavanged fresh fuel-air.

Now, if a modder wants to mod an engine without regard for existing pipes on the market, he most likely will design a pipe from the ground up and custom fabricate that pipe to exactly match his modded timing profile. But production modders (TS, ONB, DDM, ESP, etc.) will consider existing pipes so that the mods can make the engine produce the best power when the buyer slaps on a pipe of the recommend RPM range. Otherwise, if modders do not do this, their engines would have too many that are mismatched to the pipes on the market and not producing their best outputs.

I know some nitro modders will recommend pipe ranges or even specific pipes for their engines; I wish more gasser modders would do the same. That way, we know to choose a pipe that will further enhance the meat of the torque curve depending on where they exist on the entire RPM bandwidth.

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(in reply to mooman007uk)
       Post #: 148

RE: GP29 race ported versus none ported 36mm kit - 8/29/2009 5:54 PM   
46u



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CPI has another pipe they are testing that is suppose to be designed for big bore engines. The one they sell now and I have is suppose to be for stock engines. They claim the big bore pipe gave the 29 1/2 more HP over the standard one. Now I am not sure which 29 the CY290 or the GP290. I think I read some it was the GP. The only thing from those that are testing it say is different is the stingers.
Back out to finish cutting the grass.

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RE: GP29 race ported versus none ported 36mm kit - 8/29/2009 8:14 PM   
46u



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Years ago I use to have a alcohol burning 5HP Briggs go kart that was putting out all most 30HP after I was done. Some of the guys that use to be at the track that ran endure 2 cycle karts had cut outs on their exhaust. This was long before shifter karts where race legal. What the cut out which was like a flap when you would wind out the engine you would pull a leaver and it was like hitting another gear as it would change the length and or shape of the exhaust.

The pipe had two chambers and when pulling the lever it would either use one or both chambers. If you did something like this on a RC vehicle you would have to run another servo but this way you could start out with a torque pipe and when you wind it up hit a button and have a top end pipe.

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