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All Forums >> RC Airplanes >> Composites Fabrication And Repair >> Carbon tow for fiberglass fuselage seam?
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Carbon tow for fiberglass fuselage seam? - 7/17/2003 11:49:14 PM   
DanSavage



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Hi Vic,

[QUOTE]Originally posted by fw190
Dan, the balsa creates a channel to keep resin and glass within limits, also adds thickness to the flange. Questions... not a problem![/QUOTE]

That's what I thought.

Do you remove the balsa after the first half of the mold is done or do you just leave them in place throughout the mold-making process?

Dan

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Carbon tow for fiberglass fuselage seam? - 7/18/2003 1:52:55 AM   
fw190



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Yes, I left them in place during the molding process. Its also a good indicator where to cut the flange.

Vic

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Carbon tow for fiberglass fuselage seam? - 7/18/2003 4:06:44 AM   
Ricardo Aurelio


 

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VIC

Can you tell me witch kind of fiber glass did you use to construct you P38? How many lay ups?

Thank you

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Ricardo Aurelio

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Carbon tow for fiberglass fuselage seam? - 7/18/2003 4:54:14 AM   
fw190



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I used

2 - layers of 3 oz,
3 - layers of 9oz
3 - layers of 18 oz
1 - more 9 oz layer for smooth handling

all west system epoxy

my freind and I did the layup in about 15 hour... non stop..... YIKES! that is for one side only, another 15 on the other side DOUBLE YIKES.....

It took me a week to make the splitter board..... It looked like the maze...

Do I sleep, sometimes

Vic

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Carbon tow for fiberglass fuselage seam? - 7/18/2003 8:42:19 AM   
DanSavage



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From: Trabuco Canyon, CA, USA
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[QUOTE]Originally posted by fw190
Yes, I left them in place during the molding process. Its also a good indicator where to cut the flange.

...my freind and I did the layup in about 15 hour... non stop..... YIKES! that is for one side only, another 15 on the other side DOUBLE YIKES.....

...

Do I sleep, sometimes
[/QUOTE]

That's a good idea about an easy way to add a lip to the edge of the flange. I'll try it.

Non-stop? Is that one layer on top of the other without stopping or did you wait for each layer to tack up before continuing? I'd think there'd be a lot of heat build-up with all that resin if this is a continuous lay-up.

I know what you mean about lack of sleep. Sure is nice once it's all done, though, huh?

Dan

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Carbon tow for fiberglass fuselage seam? - 7/18/2003 9:08:18 AM   
fw190



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There is definitely heat build up, but I don't think it causes any problems. Plus I wanted to finish in one day instead of waiting and additional 2-3 hours for each layer to get tacky.

Vic

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Carbon tow for fiberglass fuselage seam? - 7/18/2003 12:32:50 PM   
DanSavage



Posts: 578
Joined: 4/17/2002
From: Trabuco Canyon, CA, USA
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[QUOTE]Originally posted by fw190
There is definitely heat build up, but I don't think it causes any problems.[/QUOTE]

As long as it didn't crack and you could still get the plug out of the mold (which you obviously did) then I guess there isn't a problem.

I just saw the pics you posted today on your site of the P-38 on it's feet. Very cool.

Dan

< Message edited by DanSavage -- Jul 18 2003 7:55AM >

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       Post #: 32

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