magnum 4 stroke muffler loose
#1
Senior Member
Thread Starter
My Feedback: (1)
Join Date: May 2009
Location: killbuck,
OH
Posts: 241
Likes: 0
Received 0 Likes
on
0 Posts
magnum 4 stroke muffler loose
cant keep the muffler tight.....only has a single thread into the head....with a jam nut. i tried high temp. thread locker....still comes loose. cant hardly attatch a strap to the firewall as its fiberglass....and will get too hot. my option im considering is to make a strap and attach it to the engine. anyone else have a better solution for this loose muffler problem?
#5
Senior Member
Thread Starter
My Feedback: (1)
Join Date: May 2009
Location: killbuck,
OH
Posts: 241
Likes: 0
Received 0 Likes
on
0 Posts
RE: magnum 4 stroke muffler loose
you dont understand......there are no bolts.......just a pipe with a jam nut. im searching for red rtv ht silicone......cant find it at hobby stores......will check tomorrow at parts stores. in my opinion.....this is a bad design on this muffler setup to begin with, it can only come loose afew times.....and what few threads are in the head will gone......as the pipe is steel.....and the head is mag. or aluminum. i wont buy another engine that dont have a bolt on manifold rest cast into the head. the one pipe method is simple.....but just dont hold up.
#6
My Feedback: (10)
Join Date: Sep 2004
Location: Grants Pass,
OR
Posts: 694
Likes: 0
Received 0 Likes
on
0 Posts
RE: magnum 4 stroke muffler loose
If the pipe is only 1 thread in the head it will never stay tight. It must be threaded in much farther than that, at least a 1/4 inch or it's just going to continue to vibrate loose. The design is sound you just need to screw it in farther.
#9
Senior Member
RE: magnum 4 stroke muffler loose
Hi
3 to 4 turns of PTF tape ( white plumbers thread tape) screw the header or muffler up then tighten the lock nut. I use it at the cylinder head thread and muffler to header thread. Works on my OS, magnum and YS four strokes.
Geoff
3 to 4 turns of PTF tape ( white plumbers thread tape) screw the header or muffler up then tighten the lock nut. I use it at the cylinder head thread and muffler to header thread. Works on my OS, magnum and YS four strokes.
Geoff
#10
My Feedback: (14)
Join Date: Feb 2002
Location: Noblesville,
IN
Posts: 1,503
Likes: 0
Received 0 Likes
on
0 Posts
RE: magnum 4 stroke muffler loose
Screw the jam nut back up the header to expose more threads. Then Screw the header into the engine head using the Teflon tape. Screw it in as far as it can go, then tighten the jam nut.
#12
Senior Member
Join Date: Mar 2003
Location: Garland, TX
Posts: 6,544
Likes: 0
Received 0 Likes
on
0 Posts
RE: magnum 4 stroke muffler loose
Every four stroke engine I have seen has a screw in header like the Magnum and they can be a pain.
Be sure to screw the jam nuts onto the header pipe as far as possible, as in the picture. Screw the header into the engine until it stops and then back it out only enough to point where you want it. Using high temp permatex rtv or teflon thread tape is a good idea. Tighten the jam nut as tight as you can. Get the engine hot, shut it off, and tighten the jam nut again. That should help it stay tight.
Carrell
Be sure to screw the jam nuts onto the header pipe as far as possible, as in the picture. Screw the header into the engine until it stops and then back it out only enough to point where you want it. Using high temp permatex rtv or teflon thread tape is a good idea. Tighten the jam nut as tight as you can. Get the engine hot, shut it off, and tighten the jam nut again. That should help it stay tight.
Carrell
#14
Senior Member
My Feedback: (3)
Join Date: Mar 2002
Location: Bloomington,
MN
Posts: 3,282
Likes: 0
Received 0 Likes
on
0 Posts
RE: magnum 4 stroke muffler loose
ORIGINAL: Conrod
Hi
3 to 4 turns of PTF tape ( white plumbers thread tape) screw the header or muffler up then tighten the lock nut. I use it at the cylinder head thread and muffler to header thread. Works on my OS, magnum and YS four strokes.
Geoff
Hi
3 to 4 turns of PTF tape ( white plumbers thread tape) screw the header or muffler up then tighten the lock nut. I use it at the cylinder head thread and muffler to header thread. Works on my OS, magnum and YS four strokes.
Geoff
#16
Senior Member
Join Date: Aug 2009
Location: California City,
CA
Posts: 545
Likes: 0
Received 0 Likes
on
0 Posts
RE: magnum 4 stroke muffler loose
Never had that problem with my Saito .80. Muffler never even loosened up in flight and I made sure to check it before and after each flight. Still has the original muffler, although I did replace the header with a new one. Didn't need to, the original was still fine, just didn't look pretty any more. Once I have my Aeromaster built and my Saito in it I'll be checking it every flight again.