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Maj. Woody's X-Treme Jets F-4C Phantom

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Maj. Woody's X-Treme Jets F-4C Phantom

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Old 02-14-2019, 06:44 AM
  #1201  
F16Jeff
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Originally Posted by joeflyer
I have a Hitec HS-225MG on my steering.
Thank you Joe,

I may try and get mine to fit today. If not I will pick up a Hitec HS-225MG for the steering.

Jeff​​​​​​​
Old 02-17-2019, 09:53 AM
  #1202  
F16Jeff
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I made some progress the last couple days. I had to remove the rudder and reinstall to eliminate too much slop. On the back of the fin I added 3/16" plywood to give the hinges better support and keep the rudder in position for the painted markings. I will need to sand trailing edge of rudder to line up better. Overall I am happy with the fix and now the rudder has minimal slop from the servo gears.

Setup the stabilator mechanism and really happy with the Savox 1230 single servo. Plenty of power and stabilator has nice solid feel.

Installed pitot tube in the nose. This was fun since the nose does not come off and I cannot reach my hand all the way in. Ended up using a wire and inserted through the drilled hole then used shrink tubing to attach wire to pitot tube. Once attached I pulled back through the hole and glued in place. Worked excellent and looks good.

Next I setup the steering servo and installed the nose gear. I initially wanted to use the Savox 1250mg servo but it does not fit the servo bracket length wise. If I adjusted the opening it would have went into the mounting holes. Ended up using the Hitec 225mg servo (Thank you Joe). Still had to adjust the opening, but it was width wise instead of length. Nose gear setup is installed and I used blind nuts instead of lock nuts. Easier to install and remove as needed.

Really enjoying this build, and looking forward to more progress today.
Old 02-19-2019, 05:58 PM
  #1203  
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I made some more progress yesterday and today. Painted the main gear wheel wells and installed aileron and flap servos (need to still install control horns and rods). Reinstalled main gear and door hardware. Made sure gear struts are mounted the correct way since manufacturer had incorrectly installed them.

i am travelling for work the next few days, so not going to do more until the weekend.

Thank you for looking.

Jeff



Old 02-24-2019, 05:12 PM
  #1204  
F16Jeff
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Hi, I am at the stage of pipe and turbine install. I am using the stock bifurcated pipe. Some are installing inverted and others right side up. What is the best option? How far should the turbine be inside the bell?

Thank you,

Jeff


Old 02-25-2019, 07:43 AM
  #1205  
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Jeff,

To be honest I couldn't tell from the instructions which way was what for the pipe. Just install it to get the maximum amount of downthrust. You want to make sure that the exhaust blast is directed away from the stabilizer.

Check to see what Kingtech recommends for pipe clearance. In general you'll the end of the engine tailcone to be about one inch before the front of the pipe (not including the bellmouth). Here's a picture of mine for reference.

Joe
Old 02-25-2019, 08:12 AM
  #1206  
F16Jeff
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Joe,

Thank you for the response. I will adjust for maximum down thrust. I see your turbine sits above and further forward on the tanks. I am going to see if I can raise my turbine to do same. It currently hits the top rear edge of the tanks.
Did you trim the intake down? Mine looks to extend more aft than yours.

Also fuel tank question. Did you mount the tank hardware on the front of the main tanks? It seems it would interfere with the side intakes.

Thank you,
Jeff
Old 02-25-2019, 01:24 PM
  #1207  
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Don't raise the turbine! Read post #1033. If you look carefully at my picture you'll see that there is about a 1" space between the saddle tanks at the bottom (I just used a balsa block as a spacer). This pushes the tanks a bit outward and upward. Now the tanks sit about 3/4 to 1 '' above the hatch flanges, so you have to trim the hatch flange in order for the hatch to fit properly.

Once you install the fuel bungs and tubing you won't be able to get the tanks in unless you shorten the inlet. You can't put the tank hardware where Skymaster puts the openings. You have to plug their opening and carefully re-locate it. It's a tight fit and there's only one spot that will work. See post #1023. Also it's not necessary to do major surgery or to replace the main tank as some did. Just re-locate the opening to about 1/3 up from the bottom.
Old 02-25-2019, 04:31 PM
  #1208  
F16Jeff
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Joe,

I really appreciate the assistance. I will do as you mention. Also, I ordered my tanks without the holes drilled so I can locate the hardware where ever needed.

The post with the hardware 1/3 up the tank perfect sense. I will do that as well.

Thanks,

Jeff

Originally Posted by joeflyer
Don't raise the turbine! Read post #1033. If you look carefully at my picture you'll see that there is about a 1" space between the saddle tanks at the bottom (I just used a balsa block as a spacer). This pushes the tanks a bit outward and upward. Now the tanks sit about 3/4 to 1 '' above the hatch flanges, so you have to trim the hatch flange in order for the hatch to fit properly.

Once you install the fuel bungs and tubing you won't be able to get the tanks in unless you shorten the inlet. You can't put the tank hardware where Skymaster puts the openings. You have to plug their opening and carefully re-locate it. It's a tight fit and there's only one spot that will work. See post #1023. Also it's not necessary to do major surgery or to replace the main tank as some did. Just re-locate the opening to about 1/3 up from the bottom.
Old 03-10-2019, 02:19 PM
  #1209  
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Back to working on the F4. I seem to have run into another small issue. Skymaster forgot to send the wood inserts for the tail cones. They sent them later and now I am at the stage to glue the in. Here is the issue, they seem to small for the tail cones. I saw that Woody trimmed his cones down but these would be nearly 1 1/2 inches cut off to make the plywood former work. Does this sound correct? What did others do?

Thank you,

Jeff



Plywood former seems to small for tail cone.


Former is nearly 1.5 inches in from wide end of tail cone.
Old 03-11-2019, 06:41 AM
  #1210  
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If you try fitting the tailcones to the back of the fuse you'll see that they're too big. Mine needed to be cut down about 1/2" to fit.

My assumption is that Skymaster didn't bother making new cones when they came out with the smaller F4. What they supply are the same ones as the larger F4.

Joe
Old 03-11-2019, 06:55 AM
  #1211  
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Originally Posted by joeflyer
If you try fitting the tailcones to the back of the fuse you'll see that they're too big. Mine needed to be cut down about 1/2" to fit.

My assumption is that Skymaster didn't bother making new cones when they came out with the smaller F4. What they supply are the same ones as the larger F4.

Joe
Joe,

Thank you for the response. I will trim them down and make new ply formers since the ones sent are too small. More work, but making progress.

Cheers!

Jeff
Old 05-15-2019, 08:16 PM
  #1212  
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Default Back to working on my F4


I have been swamped with travel for work the last couple months. Now back to working on my F4.

Trying to get the turbine and pipe alignment correct. One thing I noticed is the rear former is about 7/8" inside the fuselage. It looks like it should be further back from what I have seen in pics. See my attached pic. Should I attempt to remove the former and move it farther aft? Or make standoffs for the exhaust cones to attach too?

Last edited by F16Jeff; 05-15-2019 at 08:18 PM. Reason: Forgot attachment
Old 05-16-2019, 04:30 AM
  #1213  
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Jeff,

As discussed previously the cones need to be cut down to fit. My rear former is recessed about 1/2 inch. I would not recommend trying to move the former. Shorten the wide end of the cones until they just fit in. Then if they don't look right I'd make standoffs.
Old 05-16-2019, 06:44 AM
  #1214  
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Originally Posted by joeflyer
Jeff,

As discussed previously the cones need to be cut down to fit. My rear former is recessed about 1/2 inch. I would not recommend trying to move the former. Shorten the wide end of the cones until they just fit in. Then if they don't look right I'd make standoffs.
Joe,

Thank you for the quick reply. I will make standoffs since I already trimmed the cones so the cone formers to fit. I plan to get the angle of the pipe set properly tonight and then complete the cone install.

Thank you again!

Jeff
Old 05-16-2019, 06:10 PM
  #1215  
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Hi Joe or Bob,

I installed my pipe the way Skymaster suggests and there is almost no down thrust. See pic.


Pipe installed as suggested by Skymaster.

The next pic is with pipe installed inverted. There is lots of down thrust.


My question is should I go with lots of down thrust or modify the rear former and go between the two angles the pics show?

Thank you,

Jeff
Old 05-17-2019, 06:01 AM
  #1216  
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Default Exhaust down thrust

Hi All,
I decided to install the exhaust the way Skymaster suggested. Trimmed the tabs on the formers for more down thrust. It lowered the pipe about a 1/4 to 3/8 inch. I have the ability to lower more. What are your thoughts on removing lower former tabs entirely?

Thank you,

Jeff


Old 05-17-2019, 06:09 AM
  #1217  
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Jeff,

I had my pipe installed the way Skymaster suggested, and I did not lower it on the back. I had a little paint bubbling on the inner underside of the stab and on the aft fuselage cover, but it was not structural, and I repainted it with BVM Heat Shield and then color and that seems to have taken care of it...

Bob
Old 05-17-2019, 06:19 AM
  #1218  
F16Jeff
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Thank you Bob,

I will leave it where it is now and finish the turbine and pipe install tonight. Appreciate the input you and Joe have been providing.

Cheers!

Jeff
Old 05-17-2019, 06:55 AM
  #1219  
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I have a bit more downthrust than your latest picture. As long as it is directed away from the stab you should be OK. I haven't had any blistering problem. However, I did add some Flightmetal to the back as insurance. See post #1077.

Joe
Old 05-17-2019, 10:07 AM
  #1220  
F16Jeff
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Hi Joe,

Thank you, I will look again tonight to make sure the pipe is not pointed at the stabs. If so, I will lower a some more until they are clear.

Thank you,

Jeff
Old 05-19-2019, 03:07 PM
  #1221  
F16Jeff
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The turbine, pipe, tail cones, and led afterburner lights are installed. Finally making some progress.


Old 05-20-2019, 05:34 AM
  #1222  
F16Jeff
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Hi Folks,

I am now working to finish my aileron and flap servo mountings. Last night I decided to use #4 x 1/2" button head screws since there is minimal room for the screw head under the hatch cover. This turned out to be a bad idea since button head screws strip out very easily. Now I am going to drill out the screws and replace the wood mount pieces.

Is there a better way to mount the servos?

I was thinking of mounting hardwood blocks to the hatch covers and then mount the servos to them. This would make servo arm adjustments easier, plus eliminate the use of the aluminum brackets.

What are your thoughts?

Thank you,

Jeff
Old 05-20-2019, 10:44 AM
  #1223  
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There are several ways you could do it. I made plywood blocks that tie the upper and lower wing skins together. Servos are mounted to the aluminum mounts then screwed into the plywood. I used flat head wood screws counter sunk into the aluminum so they are flush (not shown). If you mount servos to the covers you should reinforce the covers with thin plywood, then run a screw into the block from the outside.
Old 05-20-2019, 11:43 AM
  #1224  
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Hi Joe,

Thank you for the tips. I will pick up some wood screw and counter sink as well. Going to probably replace the attached plates with new ones and then add the blocks like you have done. It is more work, but I want it done correctly.

Thank you again.

Jeff
Old 05-20-2019, 11:58 AM
  #1225  
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You'll have to sand and fit each block carefully so that it just fits in the space available. You don't want to distort the upper wing skin.


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