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Surging and popping on acceleration (#2)

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Old 07-17-2013, 08:49 AM
  #1  
mitchilito
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Default Surging and popping on acceleration (#2)

I have this thread started in the Jetcat folder but thought I'd shop it around a little more widely. I could REALLY use some help and I think others out there are having the same trouble:

http://www.rcuniverse.com/forum/m_11...m.htm#11571324

Please read through to the end.

Mitch
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Old 07-17-2013, 09:43 AM
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Jack Diaz
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Default RE: Surging and popping on acceleration (#2)

Mitch, I guess I have bad news for you [>:]

I also fly at high density altitude conditions.
When they don't work, they don't work !!!! No matter what you do.
If you trick them to work on the ground, they will stagnate on the air at the worst place.
It doesn't matter if it is a brand new engine model, or an old one.
The ones that work, will continue working regardless of age.

It could be related to tolerances in manufacture, I guess. Fuel to air ratio is at the edge of the feasible zone.
We have done hours of testing, parameters change, turbine blades twitching (at the factory of course), fuel change, etc, etc .... no luck.

Moral: take good care of the ones that work at your hot and humid field

Jack
Old 07-17-2013, 10:16 AM
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Henke Torphammar
 
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Default RE: Surging and popping on acceleration (#2)

PM to "frema"...
Old 07-17-2013, 10:21 AM
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Default RE: Surging and popping on acceleration (#2)

Have you tried to change the fuel you are using?

Are you using a bypass and /or fod screen?

Have you already rised the idle in 5Krpm?

Old 07-17-2013, 10:34 AM
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mitchilito
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Default RE: Surging and popping on acceleration (#2)

Thanks to Jack and erbroens for a quick response.

Jack, I really enjoyed and appreciate your response. I know you are correct about these engines (I think especially the small form-factor engines putting out big thrust like my Titan) being on the ragged edge of civilized behavior.

erbroens, I had already thought about a fuel change/modification to see if it would help the accel problem. I wonder what a little gasoline would do? I know from full scale experience it won't hurt the engine for a short time and especially if just used as an additive. If not gasoline I wonder what other additive might help? I'm using K1 kero btw. Can't imagine why it wouldn't work fine in the first place.

I haven't raised the idle because I would NOT like the extra residual thrust on my Ultra Flash.
Old 07-17-2013, 10:56 AM
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Jack Diaz
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Default RE: Surging and popping on acceleration (#2)

Mitch, we have tried adding some gasoline and it does help some.

But, needless to say, be careful. Gasoline is much more flammable than kero. Any spark can mean trouble.


jack
Old 07-17-2013, 11:09 AM
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mitchilito
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Default RE: Surging and popping on acceleration (#2)

Thanks Jack. I also operate big gassers (like a lot of you out there) besides jets so gas is a known risk. I'm gonna try it just for kicks.
Old 07-17-2013, 11:28 AM
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basimpsn
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Default RE: Surging and popping on acceleration (#2)

Do a video of the engine during startup.
Old 07-17-2013, 11:51 AM
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Default RE: Surging and popping on acceleration (#2)


ORIGINAL: basimpsn

Do a video of the engine during startup.
Not sure why I would want to do that. It starts up just great.
Old 07-17-2013, 02:58 PM
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Default RE: Surging and popping on acceleration (#2)

Hi Mitch.

I have had a quick read though both threads.
It doesn't look like you have tried a different ECU and fuel pump.
I would change these out first so at least you can point your finger at the engine itself if it still gives trouble.
Remove all filters and valves if you can so you can eliminate as many variables as possible.
Also I couldn't tell if you were bench running it or running it in the aircraft.
I would like to see it bench run so you can eliminate airflow issues that could be induced in fuselage.

Mate I hope you can get this sorted. It know how much it does your head in when an engine is not running properly!!

EDIT:Maybe it would just be easier to send it for a JetCat service?

Paul.
Old 07-17-2013, 03:45 PM
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Default RE: Surging and popping on acceleration (#2)

Maybe it would just be easier to send it for a JetCat service?
The folks at JetCat USA are not always able to cure the problem either. A friend had similar issues with a P120 that never got resolved. I believe they had it for about 4 months.
Old 07-17-2013, 04:08 PM
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Default RE: Surging and popping on acceleration (#2)

hi mitch
i know the problems of these engines
they are a pain in the ass because they are wrong build
it only needs a different diffusor
a radial one
its very simple , the engine needs air , but dont get it because of the wrong diffusor build
but i am sorry to say , i cant help you at the moment because i am very bussy , and i dont have the machines anymore to make them

but then you know what is the problem
regards
Martin.
Old 07-17-2013, 04:59 PM
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Default RE: Surging and popping on acceleration (#2)

ORIGINAL: paulhat

Hi Mitch.

I have had a quick read though both threads.
It doesn't look like you have tried a different ECU and fuel pump.
I would change these out first so at least you can point your finger at the engine itself if it still gives trouble.
Remove all filters and valves if you can so you can eliminate as many variables as possible.
Also I couldn't tell if you were bench running it or running it in the aircraft.
I would like to see it bench run so you can eliminate airflow issues that could be induced in fuselage.

Mate I hope you can get this sorted. It know how much it does your head in when an engine is not running properly!!

EDIT:Maybe it would just be easier to send it for a JetCat service?

Paul.
Paul, I wish I had a spare pump and ECU to try. I think your advice about eliminating all variables is a great idea also.

I'm not in a hurry to send it back to JC. I don't really want to spend a bunch of money on this engine because of it's age. I'd rather spend that money on a new Kingtech and fix my old JC just for fun.

Thanks for the advice.
Mitch
Old 07-17-2013, 08:06 PM
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Default RE: Surging and popping on acceleration (#2)

how does the jet man get his to work when he jumps out of planes at 10-12,000 feet?
Old 07-18-2013, 03:10 AM
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Default RE: Surging and popping on acceleration (#2)

ORIGINAL: airraptor

how does the jet man get his to work when he jumps out of planes at 10-12,000 feet?
Har har har. . .

He's using brand spanking new engines (if he smart) that are working just right. It's that or die.
Old 07-18-2013, 03:21 AM
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Default RE: Surging and popping on acceleration (#2)


ORIGINAL: frema

hi mitch
i know the problems of these engines
they are a pain in the ass because they are wrong build
it only needs a different diffusor
a radial one
its very simple , the engine needs air , but dont get it because of the wrong diffusor build
but i am sorry to say , i cant help you at the moment because i am very bussy , and i dont have the machines anymore to make them

but then you know what is the problem
regards
Martin.
Martin, I have a full machine shop (no CNC) and could make my own diffuser. Do you have a drawing I could use?
Old 07-18-2013, 04:48 AM
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basimpsn
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Default RE: Surging and popping on acceleration (#2)

ORIGINAL: mitchilito


ORIGINAL: basimpsn

Do a video of the engine during startup.
Not sure why I would want to do that. It starts up just great.
Sometime a video of the problem speaks for it self. I remember replacing a bearing in a old Ram 1000 engine but forgot to put back the spacers washers for the compressor causing a wide gap between the compressor and the compressor housing.
The Engine would start and idle but as it throttle up the engine hangs up

Another cause could be a fuel ring leak.
Or missing restrictor between the bearing lub pipe
compressor touching compressor housing
restrictor needed for the fuel ring.

All the about is JUST MY OPINION
Old 07-18-2013, 05:04 AM
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mitchilito
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Default RE: Surging and popping on acceleration (#2)

ba, thanks for all that info. I'm going to chase every one of these ideas down till I fix this dang thing! I sure wish I had a spare pump to scab in there.

Anybody have a spare pump kicking around they'd be willing to lend me?
Mitch
Old 07-18-2013, 05:08 AM
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Default RE: Surging and popping on acceleration (#2)

ba, thanks for all that info. I'm going to chase every one of these ideas down till I fix this dang thing! I sure wish I had a spare pump to scab in there.

Anybody have a spare pump kicking around they'd be willing to lend me?
Mitch
Old 07-18-2013, 06:19 AM
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Default RE: Surging and popping on acceleration (#2)

I have the latest CNC's (Fanuc controls) Do you have drawins or programs? i would make for cost
Old 07-18-2013, 07:55 AM
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Default RE: Surging and popping on acceleration (#2)

OPPS drawings
Old 07-19-2013, 10:24 AM
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mitchilito
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Default RE: Surging and popping on acceleration (#2)

Latest update: I tried several things to eliminate the popping:

Mixed about 10% gasoline with my K1
Adjusted the fuel needles in the vapor tubes
Even put an .008 shim under the compressor wheel to move it closer to the shroud

None of it helped. So I'm throwing in the towel and sending it off to JC for zero time treatment

Hey, it was all a bunch of fun and thanks to all my RCU brothers for the fantastic advice. I learned a LOT about my Titan

Mitch in NC
Old 07-19-2013, 11:27 AM
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Jack Diaz
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Default RE: Surging and popping on acceleration (#2)

Mitch ...... been there done that with more than 10 engines.

If it isn't working, it won't work [:@][:@]
If it works on the ground, it will quit while flying.
Not worth risking the airplane !

Try it on a dry and cool place, and you will see that it works like a jewel. Some of them just can't take hot and humid environments.

BTW, I honestly hope that I am wrong. So, if somebody has a proven answer (not a theory, or asking you to change components) please chime in.

Jack

Edit: I should mention that half of those engines (some of them brand new) were sent to CA for inspection and fix. They run perfect there, but no change here (hot, humid and 1500ft).
Old 07-19-2013, 01:14 PM
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Default RE: Surging and popping on acceleration (#2)


ORIGINAL: Jack Diaz

Mitch ...... been there done that with more than 10 engines.

If it isn't working, it won't work [:@][:@]
If it works on the ground, it will quit while flying.
Not worth risking the airplane !

Try it on a dry and cool place, and you will see that it works like a jewel. Some of them just can't take hot and humid environments.

BTW, I honestly hope that I am wrong. So, if somebody has a proven answer (not a theory, or asking you to change components) please chime in.

Jack

Edit: I should mention that half of those engines (some of them brand new) were sent to CA for inspection and fix. They run perfect there, but no change here (hot, humid and 1500ft).
I also hope you are wrong, Jack! However, I know what you mean about it working fine at Jetcat and not here. I was talking to Bob Wilcox about that very thing. It's 95 degrees here with 90% humidity. He said they have the 95 degree temps there in California but basically ZERO humidity. I'll hope for the best. . . .

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