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Another Ultra Flash Repair Thread

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Old 09-20-2016, 06:21 AM
  #51  
i3dm
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David is on with his great work.
Second coat of primer is on the fuselage.
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Old 09-20-2016, 06:23 AM
  #52  
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Bypass is reconstructed on front side, and mates perfectly with the intake now.
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Old 09-20-2016, 06:26 AM
  #53  
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inside of fuse is sprayed with stone spray, for that perfect finish
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Old 09-27-2016, 02:30 AM
  #54  
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Wing is now on David's table.

first step was to look at the inner parts of the wing with an endoscope camera.
since we saw some internal damage we decided to open a few access hatches in the wing to asses the damages.
once these were opened we found the trailing edge airex spar is broken, together with the CF wovings, that is structural damage and therefore, although repairable, we decided to disqualify the wing due to structural safety.
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Old 09-27-2016, 02:33 AM
  #55  
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My friend had an old spare Flash wing at home, so i picked it up and David will be making modifications to it and fitting it to the UF fuselage.

modifications would also include removing of the (damaged) tip tanks and fabricating new wing tips similar to Ultra Flash design.

Pics of wing as we got it attached.
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Old 09-27-2016, 03:02 AM
  #56  
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Will look like this one
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Old 09-27-2016, 03:03 AM
  #57  
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Old 09-27-2016, 03:04 AM
  #58  
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Came out nice plane flies really good with the flash wings and no tip tanks. Fast though
Old 09-27-2016, 03:05 AM
  #59  
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Old 09-27-2016, 03:20 AM
  #60  
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Yes Johnny, David should be doing somethign similar after the positive experience with the Flash you now own

Enjoy yours. its a great jet.
Im starting to think about color schemes....
Old 09-27-2016, 08:09 AM
  #61  
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So I was the test bed lol!! Well it works great buddy! Thanks
Old 09-27-2016, 11:11 PM
  #62  
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First step with the Flash wing - Tip Tanks Lectima
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Old 09-29-2016, 01:10 PM
  #63  
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Stripping the wing continues.
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Old 01-23-2017, 11:51 PM
  #64  
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After a break, David is back to working his magic, this time on the Flash wing!

Started to work on making the "ultra flash" like wing tips.
They begin from a block of foam....
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Old 01-23-2017, 11:56 PM
  #65  
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After some magic, they come into shape...
size and shape are borrowed from Ultra Flash
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Old 01-24-2017, 07:41 AM
  #66  
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Neat -
Old 01-30-2017, 06:50 AM
  #67  
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David has stripped the fiberglass skin close to the wing tips, down to the Airex foam, in order to tie the new foam wingtips to the wing, and not have a height step on the connection.

then added a CF strip along the edge for stiffness of the tip, andfirst layer of glass over all of it.
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Old 01-30-2017, 06:52 AM
  #68  
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After removing peel ply from first wing tip.
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Old 02-21-2017, 12:09 PM
  #69  
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More wing tip bling
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Old 02-25-2017, 10:43 AM
  #70  
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David "The Magician" Ifrah, stripped the wing completely to find any blemishes under the paint.
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Old 02-27-2017, 01:13 PM
  #71  
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Filling voids and old holes in the wing after stripping..
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Old 03-12-2017, 12:26 PM
  #72  
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Wing got the first coat of primer, and then after drying a coat of car kit (spackle) and sanding...

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Old 03-12-2017, 12:30 PM
  #73  
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Remember the Before pics?




Here is how she looks today after David "The Magician" Ifrah, and this is why they call him "The Magician" - he takes something old and wrecked, and brings it back new and better than before!!

David - you are a master of the craft.

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Old 04-18-2017, 09:46 AM
  #74  
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Some more work by the magician,
repositioning wing dowels to fir the fuse + more primer and sanding on the wing.

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Old 08-04-2017, 01:13 AM
  #75  
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David is back to the Ultra Flash, we got anoher wing which has both wing tips ripped off, and we'll see what the magician can make out of it.
structurally this wing is fine and David has the old broken wing to salvage parts / molds from if needed.
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