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New Y/A F/A-18 Hornet Build

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Old 02-10-2017, 05:40 PM
  #101  
smchale
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Originally Posted by Shaun Evans
Sean,

Did you happen to make any molds for the more scale intake splitter vent thingy?
i didn't, just cut it open and fitted g-10 plates to make the ducts and louvers. It was time consuming but the effect was worth it...although never once did i think that while doing it. Lol.

Thanks for the CG feedback, that's encouraging. Likely a case of overthinking things during the build. Hehe. I guess i bought myself a bit more space for gear now.

Last edited by smchale; 02-10-2017 at 05:42 PM.
Old 02-11-2017, 02:50 PM
  #102  
Shaun Evans
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Hello,

I'm working out the engine installation options. The instructions were built around a Jetcat P-180 and Y/A bypass. I'm not using a bypass (though I will install some kind of barrier between the hot half of the engine and the door cylinders and their tubing on the bottom of the fuse) and I'm not using the Y/A split pipe which the instructions are also built around. The Tam pipe uses a different kind of tab in the front, and doesn't include any mounting apparatus in the back, so I'll have to fabricate some other way to mount the aft end of the pipe. More later on that.

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Old 02-12-2017, 12:04 AM
  #103  
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Shaun , can you please tell me how high is the engine center line?
Old 02-12-2017, 10:03 AM
  #104  
Shaun Evans
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Originally Posted by Rider-60
Shaun , can you please tell me how high is the engine center line?
Hi,

It's approximately 3-3/4" from the bottom of the fuselage at the rear of the inlet.
Old 02-12-2017, 10:07 AM
  #105  
Shaun Evans
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Well,

We're officially sanded and ready to fiberglass! Block sanded down to 320, then used flexible foam pad sander for the radiused leading edges so everything is nice and round. Will have the first side of each of the surfaces glassed by tonight.

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Old 02-12-2017, 02:48 PM
  #106  
Shaun Evans
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Yep,

And so it starts. Got the first side done and curing.


Last edited by Shaun Evans; 03-28-2018 at 03:35 PM.
Old 02-12-2017, 08:15 PM
  #107  
Shaun Evans
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Howdy,



I would've kept going, but I found out Al Jarreau died today. That took the building-wind out of my sails so I'm gonna grab a nice bottle of Merlot and go listen to some nice tunes by one of the good ones.

Last edited by Shaun Evans; 03-28-2018 at 03:36 PM.
Old 02-12-2017, 10:25 PM
  #108  
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Thanks for the measurement!

You are progressing fast, do you work all day long on her?
Old 02-13-2017, 12:45 AM
  #109  
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Whats the secret to gear door hinges?? I struggle with getting these right..
Old 02-13-2017, 05:28 AM
  #110  
Shaun Evans
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Originally Posted by tisdall_80
Whats the secret to gear door hinges?? I struggle with getting these right..
Hi,

I guess everyone has their own way, but with offset door hinges like these, I really only worry about the part of the hinge that goes to the fuselage. I see guys trying to get both parts flush to the fuse and door, but that doesn't seem to really work. Anyway, the further away the pivot of the hinge is from the hinge-line of the door, the less likely the door is to bind since it's swinging a wider arc the further from the pivot point. With the door taped in the closed position and the fuse half of the hinge attached, I attach the door side wherever it lands (and not try to get it flush, etc.) If when I untape it and try to open it, I get binding, I might adjust the location of the fuse side accordingly, or I might trim the arm of the hinge to clear the door opening. Having the right kind of hinges helps, too!
Old 02-13-2017, 06:37 AM
  #111  
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Nice build Sean. Its such a shame YA is gone. The Hornet and Raptor are 2 of the best flying jets ever!
Old 02-13-2017, 06:40 AM
  #112  
Shaun Evans
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Originally Posted by tp777fo
Nice build Sean. Its such a shame YA is gone. The Hornet and Raptor are 2 of the best flying jets ever!

Tom,

You're sure correct.

I've always thought the worst flying Y/A plane was the A-4 and I LOVED flying all of mine. This hornet looks like a prom queen and flies like a trainer. What a shame, indeed...
Old 02-13-2017, 02:46 PM
  #113  
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Originally Posted by Shaun Evans
Hi,

I guess everyone has their own way, but with offset door hinges like these, I really only worry about the part of the hinge that goes to the fuselage. I see guys trying to get both parts flush to the fuse and door, but that doesn't seem to really work. Anyway, the further away the pivot of the hinge is from the hinge-line of the door, the less likely the door is to bind since it's swinging a wider arc the further from the pivot point. With the door taped in the closed position and the fuse half of the hinge attached, I attach the door side wherever it lands (and not try to get it flush, etc.) If when I untape it and try to open it, I get binding, I might adjust the location of the fuse side accordingly, or I might trim the arm of the hinge to clear the door opening. Having the right kind of hinges helps, too!
Thanks Shaun.

I appreciate your help.. What Door Hinges do you recommend?
Old 02-13-2017, 05:05 PM
  #114  
Shaun Evans
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Hi,

Before they went out of business, I'd have said Y/A. There are lots of clones of that offset hinge out there now, but I like these because they're very easy to glue to your door/fuse. They come with poly-ply screws and they're predrilled for the screws, too. They seem to have the right amount of offset. My #2 choice was BV's.

On this bird, one of the things you needed to do with the door hinges is use a wire as an 'axle' for the hinges since there are so many complex curves in the gear door area. Otherwise your hinges would be trying to swing on different arc-planes and binding/fighting each other.

Last edited by Shaun Evans; 03-28-2018 at 03:37 PM.
Old 02-14-2017, 07:25 PM
  #115  
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Hi,

So everything is glassed and all of the gear doors are hinged now. Tomorrow, I start the arduous task of sanding out the glass/resin on the wings, tails and control surfaces. 220 wet, then 400 wet.

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Old 02-15-2017, 06:36 AM
  #116  
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I'd be interested in some splitter plates as well if anyone has any.

Steve

Originally Posted by Shaun Evans
Sean,

Did you happen to make any molds for the more scale intake splitter vent thingy?
Old 02-19-2017, 04:05 PM
  #117  
Shaun Evans
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Hello,

I had an interesting time with one of the main gear doors. The geometry margin was so small that either it didn't close quite flush OR it didn't open enough for the wheel to clear when it went by. Solved it, though. Another geometry consideration is making sure the outer main doors don't open enough to hit the wheel when the plane bottoms out on the springs.

These Y/A gear are nice. I remember doing a bunch of builds on another brand (which shall remain nameless) where the gear almost never retracted and deployed reliably in the same flight. Even on the bench, it would take 3/32" I.D. tubing, huge tanks and 120 PSI to get the gear to work. Between that and everything leaking, most flights (even by the factory reps) had at least one gear leg hanging down. With these, this air line is maybe 1.5mm I.D., lots of line, relatively heavy struts, and they'll work with all three units and 9 doors on 40 PSI

That's after holding 80 pounds overnight without losing pressure any at all.


https://youtu.be/i5urMTwIQOc
Old 02-22-2017, 05:04 PM
  #118  
Shaun Evans
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Hi,

Anyone got the template sheet for this kit?
Old 02-22-2017, 06:34 PM
  #119  
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I think I may have a set amigo. I will check tomorrow.
Old 02-23-2017, 08:24 AM
  #120  
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I've got a full set of rolled plans lil fella. If you want to borrow them I just need an address but I would like them returned after you make a copy etc. let me know.
cheers
Old 02-23-2017, 11:14 AM
  #121  
Shaun Evans
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Yass!

5065 Caminito Cachorro, San Diego 92105.

Thanks, Buck!!!
Old 02-23-2017, 05:38 PM
  #122  
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Happy to help amigo. I will get them out tomorrow.
Old 02-24-2017, 11:14 AM
  #123  
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Hey amigo can you verify your phone number either via text or on here. I will be headed to FedEx in a about an hour. Number Ending in 7454 is what I have.
Old 02-24-2017, 11:34 AM
  #124  
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Buck, Shaun,

can you please get me a copy of the plans as well?
Let me know the amount.

thanks
Florent
Old 02-24-2017, 12:02 PM
  #125  
Shaun Evans
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Buck,

Thanks correcto.


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