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Clever ways to mount a round cowl?

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Old 01-09-2015, 03:39 AM
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abufletcher
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Default Clever ways to mount a round cowl?

I'd like to mount a cowl onto the firewall so that it can be removed using an allen wrench from the front. I've seen people do this, but would appreciate any photos of this type of setup.
Old 01-09-2015, 04:35 AM
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TomCrump
 
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This is what I am doing on my Lockheed Vega.

The cowl ring idea may work for you.

Mine mounts to blind nuts in the firewall.
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Last edited by TomCrump; 01-09-2015 at 04:42 AM.
Old 01-09-2015, 05:30 AM
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smithcreek
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Will you be using a dummy radial engine? If so I have some pics I can post.
Old 01-09-2015, 06:49 AM
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abufletcher
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Tom, this may be a dumb question, but how to you attach the cowl to the cowl ring? (Incidentally, your Vega is going to be a beauty!)

As for a dummy engine...well, I don't need one!
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Old 01-09-2015, 07:07 AM
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TomCrump
 
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I didn't take pics, but I tacked the ring to the cowl, using CA. I then ran a small bead of Gorrilla Glue around the seem. I didn't spray it with water. I just let the ambient humidity do it's thing.

The next day, that ring and cowl were firmly joined !

Thanks for the compliment on the Vega. It's a model that I've wanted to build for a long time. This one is from an old IKON N'west kit.
Old 01-09-2015, 07:15 AM
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abufletcher
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You trust the Gorilla Glue? I hate working with the stuff myself and threw away the bottle I brought back from the states a few years ago. Maybe I just don't know how to use it properly. Anyway, the idea of "gluing" on the cowl (a metal cowl) makes me nervous.
Old 01-09-2015, 07:27 AM
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I trust it.

You could tack the ring to the cowl, and use something else. Hysol may work for you.
Old 01-09-2015, 08:10 AM
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I also mount many cowling like Tom has done, I bond the cowl ring to the cowling with CA, then I layup a ply of glass cloth and epoxy resin on the inside of the cowling to the cowl ring. Then I just use a long ball driver to pull and install the cap head screws into T-nuts installed on the firewall side. Mine are not round but the same principal applies.



Bob
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Old 01-09-2015, 08:14 AM
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If you are going to glue a ring of wood in the back of the cowl...
Once you get the wood ring ready to glue to the cowl position it on your firewall.
Drill 4 3/16 holes around the ring every 90 degrees thru the ring and the firewall.
Now remove the ring, glue 3/16 dowels into the ring so they exit the back of it ...and will now perfectly align in the firewall.
Then you could go halfway between the mounting pins, drill holes for STRONG round magnets. Put magnets in both the ring and the firewall .Making sure they attract, and don't repel !!!
Now glue the cowl onto your ring,and it will line up and click on with authority.

Last edited by foodstick; 01-09-2015 at 08:23 AM.
Old 01-09-2015, 12:23 PM
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Instructor
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You could just use some small 90º brackets and then mount the cowl to the 90º brackets and then mount the cowl ring to the 90º brackets. You could use bolts or rivets to mount the 90º brackets to the cowl, or use your favorite method....

Larry/Instructor
Old 01-09-2015, 03:44 PM
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All Day Dan
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I use a cowl ring also. The firewall is tapped for 10-32 screws. Dan.
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Old 01-09-2015, 04:36 PM
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Has a shelf life.
Old 01-09-2015, 05:23 PM
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Foodstick, I like that dowel pin and magnet idea. One slight complication regarding the use of a ring is that on my model there are ridges on both sides of the firewall. Any brackets would have to clear the ridges.

I would trust glues to hold a ply ring to a fiberglass cowl. I don't know about ply to aluminum, however.
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Old 01-09-2015, 09:05 PM
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sensei
 
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Originally Posted by abufletcher
Foodstick, I like that dowel pin and magnet idea. One slight complication regarding the use of a ring is that on my model there are ridges on both sides of the firewall. Any brackets would have to clear the ridges.

I would trust glues to hold a ply ring to a fiberglass cowl. I don't know about ply to aluminum, however.
That is easy, abrade the inside of the aluminum cowling, conversion coat with Alodine 600, adhesive prime, and layup. See wasn't that easy...

Bob
Old 01-10-2015, 02:02 AM
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abufletcher
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Easy...if I could get all of that stuff at the Japanese hardware store.
Old 01-10-2015, 07:11 AM
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LOL...

Bob
Old 01-10-2015, 02:18 PM
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My usual method for mounting a radial cowl is to run a horizontal ply plate
out from the firewall (also used to baffle off half the unused area in the cowl) .
The ply plate is supported at the front by being attached to the engine mount.

I then glue balsa triangle strips inside the cowl to slide along the ply plate like
a drawer, the cowl is secured by screws between the dummy cylinders.

Obviously you don't have dummy cylinders!

Can you make some supports from aluminium angle out from the firewall & just
bolt through the cowl? Sure, not as neat as some other methods, but your situation
is a little different to the norm. - John.
Old 01-11-2015, 08:14 AM
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ARUP
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..

Last edited by ARUP; 01-28-2015 at 03:03 PM.
Old 01-11-2015, 08:29 AM
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Some clever stuff in this thread... I've enjoyed.
Old 01-11-2015, 08:52 AM
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abufletcher
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Originally Posted by ARUP
Cut skeleton key 'keyhole' shapes in cowl ring. They will be oriented same direction. Put panhead screws in firewall with 'interference' fit to cowl ring, i.e. they are inserted at a slight angle from 'normal' to the firewall. All ya gotta do is remove one 'key' bolt inside (pun intended, lol) then rotate cowl to remove it! That's what I'm doing on my DH-5.
I just looked at my Mick Reeve Strutter kit and that's the way it's done.
Old 01-11-2015, 03:30 PM
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..

Last edited by ARUP; 01-28-2015 at 03:03 PM.
Old 01-15-2015, 04:24 AM
  #22  
abufletcher
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The 26cm pot has been transformed into a cowl! It looks like brackets will be the best method of mounting it...attached to either the firewall or the engine mount. I'm thinking of painting the cowl a red to match the stripes on the fuselage. I need to do some paint/fuel testing.
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Old 01-15-2015, 04:40 AM
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I'm glad that you found a satisfactory solution.
Old 01-15-2015, 05:46 AM
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abufletcher
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Originally Posted by TomCrump
I'm glad that you found a satisfactory solution.
I may still end up using your idea.
Old 01-15-2015, 03:00 PM
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Originally Posted by abufletcher
I may still end up using your idea.
If you found something that works better for you, I'm all for it.

I used brackets, similar to yours, when I mounted the cowl on my Ryan Brougham.


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