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Old 08-17-2014, 03:26 PM
  #2401  
cosmo21
 
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The hinges are exposed, aka 90 degrees. He had to much hinge exposed, causing excesive play, I've redone one side with very little hinge exposed, ie down to the knuckle. If this proves usatisfactory. I will redo the other side in a conventional sense, like kwik's.
I'll report back.
I tell ya this plane better fly well cuz I'm getting p&^(ed off.

Cheers fellas, all advice taken on board, Muchias Gracias

Matt
Old 08-23-2014, 12:58 PM
  #2402  
tevans55
 
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Got some painting done in the last few days.
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Old 08-23-2014, 02:17 PM
  #2403  
F82FAN
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Love it tevans55.
Lookin sweet!
Old 08-23-2014, 02:48 PM
  #2404  
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Thanks F82FAN. Trying to get it done by our October warbird fly in. Should have the prototype CJM electric retracts soon...I hope. I helped with the design.
Old 08-23-2014, 03:50 PM
  #2405  
LBJ
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Paint looks great, Tevans55. I really like the dark blue color.
Old 08-24-2014, 02:14 AM
  #2406  
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Top of wing weathering.
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Old 08-24-2014, 02:18 AM
  #2407  
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cockpit
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Old 08-24-2014, 02:36 AM
  #2408  
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Cosmo, I am sure you know you need baffles? And you need "channels" around the cylinders, forcing the air to pass along the cylinders.

There is an awful lot of heat generated on max rpm.



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Old 08-24-2014, 05:10 PM
  #2409  
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Thanks LBJ. I really am starting to enjoy making these (almost ARF) ESM planes look better with some paint...as you well know. This is the first time I have purchased paint masks so that I can paint on all the markings. I got them from ProMark. I've enjoyed learning something new.
Old 08-24-2014, 08:36 PM
  #2410  
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There is an awful lot of heat generated on max rpm.

Yeah I realise this, that pic is just an initial fit up.
That being said, I have given it a good run on the ground, with the cowl as is, to see if I really needed baffling. It seemed to be the same temps as with the cowl off, engine ran just the same. With extended full power ground runs. I will test further before commiting to baffles.

Finally got the flaps to work properly. I had to drill out the original hinges, done by someone else. Redo them properly, and now work nicely.

Any one tell me the control throw? I don't have a manual.

Cheers

Matt
Old 08-24-2014, 09:05 PM
  #2411  
Fly2XS
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Originally Posted by kwik
Cosmo, I am sure you know you need baffles? And you need "channels" around the cylinders, forcing the air to pass along the cylinders.

There is an awful lot of heat generated on max rpm.



Just following the conversation. I saw the Horizon team at Warbirds over the Midwest (Fond Du Lac, Wisconsin) and the factory boys had a Saito FG-84 R3 mounted in their Hanger 9 60 cc Corsair. There was no baffling and no problem with overheating. They tell me that they have been flying it like this all summer.

The aircraft came in roughly 30# and flew beautifully with great power reserves. Landings were smooth and easy.
It should work fine for your ESM Corsair.
Here are a few pictures:
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Old 08-24-2014, 10:21 PM
  #2412  
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Scott, that quite incredible !!! But you have to believe it, when you see it.

Thank you for those pictures.

That the engine does not overheat under such conditions made me think.

When making the baffles on mine, it overheated after 1 minute running. Can you imagine ? It got better after the baffles.

But both my two Saito FG-57 planes overheated too, in the same period. ( !!! )

There was two common factors for all 3 engines;

1) A very hot summer. ( For us Norwegians)
2) My wife had filled up the Jerry-can for me.


But your picture of the H9 without baffles, and the fact that my FG-57's has never overheated in previous summers, makes me think it is number 2 on my list.

My wife filled the Jerry Can with Shell petrol. Shell FuelSave the pump said. Some Green stuff in it, me thinks.

So I filled Esso petrol on it, and none of the engines has overheated after that. But it is also colder air now, to add to the complexity.

When you think you got it all covered, you can be sure there is a new factor, sabotaging ones setup.

Last edited by kwik; 08-24-2014 at 10:28 PM.
Old 08-25-2014, 12:19 AM
  #2413  
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Yeah, mine ran on the ground just fine without baffles, so Id prefer not to use them if possible. I've also brought the cowling fwd a bit, which opens up the out lets a bit more as well.
I live in the Tropics, so Id imagine even our "winter" is a fair bit warmer than Norway.
It ran fin with no overheating what so ever. I WILL test a lot more on the ground before she goes up tho.

I think you had some dodgy fuel my Scandanavian friend. But it's always smart to err on the side of caution.

Matt
Old 08-29-2014, 05:58 AM
  #2414  
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Hey Kwik and anyone else,
How did you break-in your Saito FG 57? The manual(s) are a little confusing. I know it should be run rich for the first few tanks as the rings and other parts "seat" themselves, but how many needle turns on the High Speed needle is that? What is your procedure?

Thanks,

jim
Old 08-29-2014, 07:34 AM
  #2415  
LBJ
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Jim, I set my FG-84 to the N.V. settings that Fred Culbertson used and then flew it. But, I ran it on the ground for two, 8 minute runs the first day I put gas in the engine and then another 5 minute run before I flew her a week later. I break them in by flying them, not too hard and not too soft on the throttle.

Matt, I will say on the H9 Corsair, Fred said he overheated on the first flight and had to dead stick. Most of his Summer flights were after the fairly extensive engine mods which helped cooling due to better fuel flow an created a bit more RPM's. I highly recommend making some baffles because the small amount of work involved FAR outweighs the expense of a dead stick landing gone bad and possible destruction of the plane. Besides, baffles look very cool, especially the ones that Kwik made.
Old 08-29-2014, 08:10 AM
  #2416  
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Thanks LBJ, but looking for something specific about the FG57...how many turns out is the High Speed needle for break in? Anyone else?
Old 08-29-2014, 12:33 PM
  #2417  
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Well, I just ran three tanks thru my Saito 57 at 3.25 turns on the High Needle. Low needle is the factory setting.
Full throttle is 5900 rpm. Low throttle is steady at 1500 rpm. Without any adjustments, transition from low to high is good with just a tiny hesitation. No leaks. No white smoke.
I'll start to lean out the High Needle and see if I can pick up some rpm. Hopefully, this will smooth out the transitions.

jim
Old 08-29-2014, 03:07 PM
  #2418  
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On the 4th tank I ended up at 2.75 turns and only got the rpm to 6000 with the 22 x 10 Zoar. I was going to lean it some more but did not see any difference so I left it on the richer side. Low needle is the factory setting. Transition is very acceptable from low to high and back to low. Idle is solid at 1500 rpm. One cylinder is hotter that the other by 25 degrees or so...looking from the front, its the cylinder on the left.

I guess its time to mount to Corsair.

jim
Old 08-29-2014, 06:52 PM
  #2419  
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LBJ, you are correct, I will make some baffles.
What throws are ya using? I have no manual.

cheers

Matt
Old 08-30-2014, 04:05 AM
  #2420  
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Guys, I remember somebody wanted to buy one of these...........I'm going to sell mine. I've ordered the Robart P-47 and I need some cash.........PM me or email me..... [email protected]
Old 08-30-2014, 04:10 AM
  #2421  
LBJ
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Matt, here's what the booklet gives for throws.

Ailerons - 30mm up/down
Flaps - 40mm
Elevators - 25mm up/down
Rudder - 30mm left/right

I usually make the rudder at the limits of left/right, what ever that turns out to be.

Flaps are pretty steep, maybe 45 degrees at full down, first setting is half that.

Elevators are 1 inch up/down. Better to have a bit more throw in first flight so you can flare, in case CG is too far forward.

Ailerons are about 1 inch up/down.

Booklet CG calls for 135mm behind the LE at the center section wing joint. That's 30 percent MAC which is a safe setting. That's 5.3 inches. A good rule of thumb is between 25 and 30 percent MAC for first flight. So, an even 5 inches is good.

Keep "some" power on thru touchdown!
Old 08-30-2014, 07:47 PM
  #2422  
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Originally Posted by LBJ
Matt, here's what the booklet gives for throws.

Ailerons - 30mm up/down
Flaps - 40mm
Elevators - 25mm up/down
Rudder - 30mm left/right

I usually make the rudder at the limits of left/right, what ever that turns out to be.

Flaps are pretty steep, maybe 45 degrees at full down, first setting is half that.

Elevators are 1 inch up/down. Better to have a bit more throw in first flight so you can flare, in case CG is too far forward.

Ailerons are about 1 inch up/down.

Booklet CG calls for 135mm behind the LE at the center section wing joint. That's 30 percent MAC which is a safe setting. That's 5.3 inches. A good rule of thumb is between 25 and 30 percent MAC for first flight. So, an even 5 inches is good.

Keep "some" power on thru touchdown!
Your a champ, many thanks.
I made the baffling for the engine, so should take overheating out of the equasion. I just copies KWIKS.

Gonna do a balance today, to decide where the elevator servos a re going.

Cheers

Matt
Old 08-31-2014, 10:30 AM
  #2423  
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Hey Ron...I am still looking for a replacement for mine...Give me a call...806-790-3902...Thanks..Patrick
Old 09-06-2014, 10:29 AM
  #2424  
LBJ
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Hi Guys, refer to ad on RCU under WARBIRDS for SALE. This is NOT a for sale ad, but a referral to the FOR SALE ADS on RCU.

After having been in this apt for almost 3 years, and having intended to have moved in the first 6 months i moved in, I have finally found a piece of land to build on and plan on doing just that by the end of the year. Or, at least being well under way to that end. As such, I am going to be needing LOTS of money for out of pocket expenses. This plane took about one year to complete.

This is a sacrifice, but I need to get out of this Apt in Tarrant County Texas. Not to mention Ft Worth is growing exponentially every year and now we are as big as Dallas, population wise. Freeways are clogging and it's looking like Big D more every day, so glad to be getting out of the rat race and to the country.



Last edited by LBJ; 09-06-2014 at 12:08 PM.
Old 09-06-2014, 11:35 AM
  #2425  
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MOderator Gods are going to come after you LBJ........Big NO NO selling stuff on the Forums. I've had my hands slapped two times. ONce I just mentioned I was going to sell an airplane and the Moderator took it down. A little unfair? Yeah, but It's the rules. Just sayin...........saving you some trouble.. Beautiful plane........Good luck selling it.


Captain Ron


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