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-   -   Cessna L19 Bird Dog (https://www.rcuniverse.com/forum/rc-warbirds-warplanes-200/11358060-cessna-l19-bird-dog.html)

Nodd 06-17-2013 08:59 PM

RE: Cessna L19 Bird Dog
 
<div id="post_message_25299585">Radio Tray - Take II
Here's the new radio tray, pretty ain't she...

http://www.scipie.com/rc/bird_dog/20130617_0017.jpg

Gone from the tray is the SBEC &amp; the capacitor. I've reoriented the receiver so the antennas are further away from the servos. I also stuck the receiver up on a block so I can get my fingers under &amp; around the servo plugs...

http://www.scipie.com/rc/bird_dog/20130618_0005.jpg

The SBEC &amp; capacitor are mounted along the fuselage side, away from the receiver...

http://www.scipie.com/rc/bird_dog/20130618_0010.jpg

So hopefully this layout is a little more radio friendly...

http://www.scipie.com/rc/bird_dog/20130618_0007.jpg

Today I also got the motor &amp; ESC wired up &amp; mounted. I replaced the stock bullet connectors with some nice heavy duty ones...

http://www.scipie.com/rc/bird_dog/20130617_0016.jpg

So the bulk of the electronics are hooked up &amp; in place, sweet...

http://www.scipie.com/rc/bird_dog/20130618_0013.jpg</div>

Nodd 06-18-2013 06:58 PM

RE: Cessna L19 Bird Dog
 
Wing Hookup
Today I spent an hour or so building the wiring harness to go from the Rx to the wing...

http://www.scipie.com/rc/bird_dog/20130618_0043.jpg

And with that, the electronics are done, woohoo!...

http://www.scipie.com/rc/bird_dog/20130618_0046.jpg

CLEAR PROP!
It was finally time to fire up this bird-puppy...

http://www.scipie.com/rc/bird_dog/20130618_0041.jpg

I took her outside for the actual first run of the motor, didn't want walls around me for parts to bounce off. I ran her up to around 50%, "BLOODY HELL!" I said to my self, scary power. I don't want to push her much further until I have my watt meter hooked up. Unfortunately I don't have the right connectors to make that work right now though. I do have the Castle Creations USB doohickey though, could see how she's performing on the computer instead, will have to read the manual some. One thing for sure, this plane is not lacking for power. I did one more low power run (maybe 20%) on my work-bench, then removed the prop &amp; disconnected the motor's leads. This motor I'm gonna treat with some serious respect...

http://www.scipie.com/rc/bird_dog/20130618_0042.jpg

Very nice to see everything is working.

AZThud 06-19-2013 08:03 AM

RE: Cessna L19 Bird Dog
 
Hi Nodd very nice looking setup.

I am not sure how familiar you are with larger electrics and Castle speed controls, if this is old hat for you then please feel free to disregard. Looking at the setup Iwould estimate that with the prop/battery/motor setup you have you will be producing somewhere around 1200 to 1000 Watts pulling between 50 to 60 amps. As you said this is not a trivial amount of power, the prop would be spinning around 8000 to 8500 RPM, that would be real hard on anyones fingers. You mentioned in your post that at half throttle you saw a considerable amount of power, my guess is that your speed control (SC) is at default settings and thus your throttle endpoints are set to AutoCalibrate. This means each time your SC initiates you need to teach it where the full throttle is set. To do this you run the throttle to full and leave it there for a couple of seconds, then pull it back a bit and your motor should slow down, close throttle, now you are set. The next time you fire the motor up watch the speed control, there is a red light on it as you move the throttle up once it starts to flash the speed control is wide open. My guess is your half throttle test run was very close to full. If you do not like the thought of auto calibrate you can set it to fixed endpoints and adjust it as you would like. To do this you will need to plug the SC into the Castle Link and your computer.


Good Luck, its a great looking project!

Cheers

Nodd 06-19-2013 03:51 PM

RE: Cessna L19 Bird Dog
 
Some great points &amp; advice there Rick, thank you.

I've put together several electric planes now but this is by far the largest. This is also my first experience with a Castle Creations ESC but I'm familiar with all the usual functions. I did lots of research &amp; discussed the setup at length with some very knowledgeable e-tow pilots over at RCAerotowing.com. I also ran everything through eCalc a bazillion different ways (here's the current setup). Your estimations are pretty much what we're expecting, yeap.

That's an interesting point about the ESC's auto calibrate feature. No way of knowing if she achieved full power while I was testing *shrug*. I'm not too worried either way, that was just a test. I'll set her up properly soon enough, get the USB cable hooked up &amp; program all the goodies. I'm really looking forward to that stuff, love tinkering with settings. I'm really excited about the data logging feature too. Fun Fun.

Nodd 07-01-2013 07:46 PM

RE: Cessna L19 Bird Dog
 
The Move
Where the heck have I been? Well I decided to move my entire workshop into a new dedicated, RC only, space. Here we have the workbench installed. That's probably the last time it'll ever look that clean LOL...

http://www.scipie.com/rc/bird_dog/20130624_0004.jpg

See I've already messed up the workbench...

http://www.scipie.com/rc/bird_dog/20130628_0001.jpg

Windshield
Test fitting the front windshield. Naturally it doesn't quite fit...

http://www.scipie.com/rc/bird_dog/20130628_0002.jpg

Before that goes on though, I added these scale support strut things. Unlike the structural ones in the rear window holding the aerotow release in place, these are just for looks...

http://www.scipie.com/rc/bird_dog/20130628_0011.jpg

There's all sorts of options for gluing clear plastic canopies. I've found this stuff does a fair job...

http://www.scipie.com/rc/bird_dog/20130629_0004.jpg

Wing Struts
I've never done struts so making this up as I go. What ever I design, it has to include a quick release system...

http://www.scipie.com/rc/bird_dog/20130701_0001.jpg

The notches cut into the metal rods help give the epoxy something to grab onto. The cotter pins should make life easy when its time to install/remove the struts...

http://www.scipie.com/rc/bird_dog/20130701_0016.jpg

This aluminum bar doubles as a support for the main gear &amp; as an anchor point for the struts...

http://www.scipie.com/rc/bird_dog/20130629_0005.jpg

The bar bolted into the fuselage...

http://www.scipie.com/rc/bird_dog/20130629_0006.jpg

The ends of the bar protrude through the sides of the fuselage where the struts connect...

http://www.scipie.com/rc/bird_dog/20130629_0011.jpg

Pretty sure that'll be good &amp; strong, yet quick-n-easy to setup at the field...

http://www.scipie.com/rc/bird_dog/20130630_0037.jpg

The Other End
On the underside of the wing I made up these little bracket doohickeys to mount the other end of the struts too...

http://www.scipie.com/rc/bird_dog/20130701_0030.jpg

I'm using the same cotter pin system here but these need a 90&deg; angle. Annoyingly my hardened piano wire rod cracked when I attempted to bend it that much, bugger!...

http://www.scipie.com/rc/bird_dog/20130701_0005.jpg

No big deal I thought, I'll try heating it first...

http://www.scipie.com/rc/bird_dog/20130701_0008.jpg

Well that didn't work...

http://www.scipie.com/rc/bird_dog/20130701_0013.jpg

I'm thinking I need to bend these first &amp; then drill the holes for the cotter pin *sigh*

The Tail
I'll deal with the struts later, time for something a little less metallic...

http://www.scipie.com/rc/bird_dog/20130701_0020.jpg

There's a big gap under the vertical stabilizer, obviously I need to fill that in with some wood. I don't like that the v-stab will just be glued on top of that though. I'd prefer something a little more structural. So I decided to make a new v-stab, one that extends all the way down to the h-stab. And while I'm at it, lets make it just a smidgen larger...

http://www.scipie.com/rc/bird_dog/20130701_0022.jpg

As you can see the new v-stab will be bigger than the old one. As long as I don't tell anyone, nobody will notice it's not quite scale *wink*. I figure for aerotowing, a tad more yaw stability can't hurt. Here's the new v-stab roughed out &amp; gluing...

http://www.scipie.com/rc/bird_dog/20130701_0024.jpg

While that's drying I decided to start covering on the h-stab...

http://www.scipie.com/rc/bird_dog/20130701_0025.jpg

And that's a wrap for now, I'll have more to show soon...

http://www.scipie.com/rc/bird_dog/20130701_0029.jpg

Nodd 07-02-2013 05:47 PM

RE: Cessna L19 Bird Dog
 
Now why didn't I think of that earlier?
I spent an hour or so today visiting various industrial supply outlets &amp; even a welding supply store. Fascinating places but do you think any of them had 1/8" plain steel rod? Nope. Then it hit me... how many times have I bent a nail trying to hammer it home? NAILS! of course...

http://www.scipie.com/rc/bird_dog/20130702_0002.jpg

And wouldn't you know? This stuff drills like, well a hot drill through butter...

http://www.scipie.com/rc/bird_dog/20130702_0007.jpg

Piece of cake...

http://www.scipie.com/rc/bird_dog/20130702_0009.jpg

There we go, some bad-arse struts...

http://www.scipie.com/rc/bird_dog/20130702_0015.jpg

Happy with those I got down to shaping the new v-stab...

http://www.scipie.com/rc/bird_dog/20130702_0020.jpg

She looks like she wants to get off this workbench &amp; fly already. Soon enough :-)

http://www.scipie.com/rc/bird_dog/20130702_0012.jpg

Nodd 10-13-2013 06:35 PM

http://www.scipie.com/rc/bird_dog/20131013_0049.jpg

There's dust on my Bird Dog!

http://www.scipie.com/rc/bird_dog/20131013_0050.jpg

Okay after goofing around with other projects for three months I'm actually back working on this. Yay!

If you recall I made a new vertical stabilizer, slightly larger & with a tab on the bottom that I figured might make a stronger joint...

http://www.scipie.com/rc/bird_dog/20131013_0060.jpg

That was great but I just can't get past how heavy the new tail is...

http://www.scipie.com/rc/bird_dog/20131013_0058.jpg

So I'm going to toss the heavy new tail & use the old one after all. But I'd still like some mechanical way to mount it to the horizontal stabilizer rather than just gluing it on top. So here's my solution...

http://www.scipie.com/rc/bird_dog/20131013_0062.jpg

This piece of hardwood sticking down into the tail will help make a better joint. Here's the new weight...

http://www.scipie.com/rc/bird_dog/20131013_0067.jpg

In the meantime I set the plane up on two identical chairs so she's sitting perfectly level with my bench. That'll help when its time to attach the horizontal stabilizer. I need that to be nice & level with the wings...

http://www.scipie.com/rc/bird_dog/20131013_0053.jpg

Also getting ready to square up the tail with the fuselage. Putting the tow release to work already...

http://www.scipie.com/rc/bird_dog/20131013_0054.jpg

That's all for today. Very nice to be back working on the old gal. We'll get her flying soon enough (& yeah you've heard that one before).

Nodd 10-14-2013 07:34 PM

The Tail
I need to carve a piece of wood to sit on top the horizontal stabilizer so that it blends in nicely with the top of the fuselage. It's a lot easier to do that before the tail goes on. So I created this plywood stand-in for the h-stab...

http://www.scipie.com/rc/bird_dog/20131014_0027.jpg

Next I CA tacked a block of balsa to the stand-in & got busy with the shaping...

http://www.scipie.com/rc/bird_dog/20131014_0029.jpg

Popped the balsa off the stand-in then gave her a test fit, looks good...

http://www.scipie.com/rc/bird_dog/20131014_0031.jpg

Hollowed out some of the underside to save weight then bored a hole to accept the rudder post...

http://www.scipie.com/rc/bird_dog/20131014_0041.jpg

Time to glue the horizontal stabilizer to the fuselage...

http://www.scipie.com/rc/bird_dog/20131014_0038.jpg

That's looking pretty square...

http://www.scipie.com/rc/bird_dog/20131014_0039.jpg

Nodd 10-19-2013 05:23 PM

Vertical Stabilizer
Time to get this mounted...

http://www.scipie.com/rc/bird_dog/20131019_0001.jpg

Added my fillet piece...

http://www.scipie.com/rc/bird_dog/20131019_0003.jpg

I figured it'd be easier to cover the v-stab before its mounted...

http://www.scipie.com/rc/bird_dog/20131019_0004.jpg

Ladies & gentlemen we have a tail...

http://www.scipie.com/rc/bird_dog/20131019_0007.jpg

Nodd 10-20-2013 05:24 PM

OOPS!
How come no one, myself included, noticed my tail is all wrong... WRONG!

A guy over at RCGroups correctly pointed out the counter balance part of my rudder & elevator is attached to the wrong part of the tail...

http://www.scipie.com/rc/bird_dog/L1...alance-001.jpg

Well in my defense I didn't actually build this tail, this is the way I got it. I have no clue why the original builder put it together this way, guess we'll never know?

The question now is should I take the time to put it right? There's actually a really good argument for keeping it the way it is though. I've seen other tow planes that have counter balanced control surfaces experience issues with the tow line catching on the control surfaces. The line snags the pointed part & gets stuck in the gap between the stab & control surface. With the counter balance on the other part, problem solved, hmmm. So we're going to pretend we did it this way on purpose, so the tow-line doesn't snag... yeah that's why its this way :-P

Paint
I've decided to paint the corrugated control surfaces instead of cover them. It's less work & should look better. Applying the primer coat...

http://www.scipie.com/rc/bird_dog/20131020_0002.jpg

I'll be laying down coats for a while tonight, no need to photo each step. So that's all I'm posting for today.

Nodd 11-23-2013 07:01 PM

Wing Mounting System
I thought I was done with this but I'm not happy with my wing mounting system...

http://www.scipie.com/rc/bird_dog/IMG_0260.jpg

Specifically I don't trust these wimpy little wooden dowels. They're made of soft pine & they're pretty short. It wouldn't take much to either break these or pop them out during flight...

http://www.scipie.com/rc/bird_dog/IMG_0263.jpg

So for the second time now, I opened up the wing...

http://www.scipie.com/rc/bird_dog/IMG_0264.jpg

I drilled out the center dowel & replaced it with a length of brass tube...

http://www.scipie.com/rc/bird_dog/IMG_0265.jpg

Cut the brass tube & capped both ends with epoxy...

http://www.scipie.com/rc/bird_dog/IMG_0268.jpg

While that was drying I got rid of the old wooden dowels, cya!...

http://www.scipie.com/rc/bird_dog/IMG_0267.jpg

Glued in the brass tube...

http://www.scipie.com/rc/bird_dog/IMG_0273.jpg

Re-sheeted & closed up the wing...

http://www.scipie.com/rc/bird_dog/IMG_0279.jpg

I drilled a matching hole in the top of the windshield & then glued the brass tube into that end too...

http://www.scipie.com/rc/bird_dog/IMG_0280.jpg

Use a hack-saw blade to cut the brass tube...

http://www.scipie.com/rc/bird_dog/IMG_0285.jpg

Now I have two pieces of brass tube perfectly aligned, one in the wing & one in the fuselage...

http://www.scipie.com/rc/bird_dog/IMG_0286.jpg

A short length of carbon-fiber...

http://www.scipie.com/rc/bird_dog/IMG_0289.jpg

Pop that into the brass tube...

http://www.scipie.com/rc/bird_dog/IMG_0290.jpg

And we're good to go...

http://www.scipie.com/rc/bird_dog/IMG_0292.jpg

I only have carbon-fiber rod in the correct size right now but I plan to swap that out with some carbon-fiber tubing. I want that to be a failure point in a crash but this CF rod is way way too strong. Anyway I'm feeling much better about the way the wing is mounted now. Those stupid wooden dowel nubbins were scary.

Home Depot Color Matching
So I schlepped on down to the hardware store with a roll of green Ultracote under my arm. The dude in the paint department didn't seem at all phased when I asked him to color match me some paint. I guess he's seen it all...

http://www.scipie.com/rc/bird_dog/IMG_0303.jpg

What's nice is they'll sell you a sample sized pot of custom paint (7 FL OZ (200 ML)) for a few bucks. You don't have to buy gallons of the stuff.

My elevator & rudder already primed...

http://www.scipie.com/rc/bird_dog/IMG_0255.jpg

This small airgun was a bargain at Harbor Freight. It's perfect for small jobs like this...

http://www.scipie.com/rc/bird_dog/IMG_0256.jpg

And we have green tail-feathers...

http://www.scipie.com/rc/bird_dog/IMG_0258.jpg

So much for the Home Depot's deluxe color matching system LOL...

http://www.scipie.com/rc/bird_dog/IMG_0298.jpg

I just want to get this thing flying already, not too worried about it.

Nodd 11-24-2013 02:37 PM

Apparently mismatched paint is a Bird Dog tradition
Jim over at RCAerotowing.com pointed out the screwy fullscale paint in a photo I'd used earlier in this thread. Now I feel better LOL

http://www.scipie.com/rc/bird_dog/tails.jpg

Nodd 11-24-2013 08:26 PM

Glad you're enjoying it *smile*

The Wing
Today I started the prep-work for covering the wing. I printed these templates for the graphics...

http://www.scipie.com/rc/bird_dog/IMG_0306.jpg

All was going well...

http://www.scipie.com/rc/bird_dog/IMG_0307.jpg

And then I realized there was still work to be done before I could cover the wing. First I added this small piece of trailing edge to the center area...

http://www.scipie.com/rc/bird_dog/IMG_0311.jpg

And although I've been putting this off & thinking about possibly ignoring it, the trailing edge where the flaps go is somewhat warped...

http://www.scipie.com/rc/bird_dog/IMG_0317.jpg

Its kind of hard to photograph, maybe this super nifty sketch illustrates what's going on...

http://www.scipie.com/rc/bird_dog/IMG_0326.jpg

Its not actually that bad, I exaggerated somewhat for clarity but its not good. So I soaked the area with water...

http://www.scipie.com/rc/bird_dog/IMG_0318.jpg

I then clamped blocks of wood to the wing, hopefully tomorrow things will have improved...

http://www.scipie.com/rc/bird_dog/IMG_0320.jpg

So even though I didn't get the wing covered today, I feel good about at least trying to do something about the warped TE.

Nodd 11-30-2013 07:03 PM

The Wing (continued)
My trailing edge seems to be a lot better...

http://www.scipie.com/rc/bird_dog/IMG_0331.jpg

Finally getting the wing covered...

http://www.scipie.com/rc/bird_dog/IMG_0443.jpg

The florescent green Ultracoat is seriously bright, I like it!...

http://www.scipie.com/rc/bird_dog/IMG_0448.jpg

Next is the dark green...

http://www.scipie.com/rc/bird_dog/IMG_0454.jpg

The wing's bottom is black. I opted to paint the recesses for the fowler-flaps instead of trying to cover those areas. Heat-shrink covering generally isn't good on concave surfaces, tends to pull away...

http://www.scipie.com/rc/bird_dog/IMG_0455.jpg

After the heat-gun, no more wrinkles...

http://www.scipie.com/rc/bird_dog/IMG_0456.jpg

Top side finished too...

http://www.scipie.com/rc/bird_dog/IMG_0463.jpg

Pretty happy with the results...

http://www.scipie.com/rc/bird_dog/IMG_0465.jpg

Glad to get that complete finally. More to come shortly...

http://www.scipie.com/rc/bird_dog/IMG_0473.jpg

sticktickler 12-06-2013 04:28 PM

How's thing comming?

Nodd 12-07-2013 08:10 PM

Things are a little slow but we're making progress...

Control Surfaces
I attached the ailerons & flaps. I also added some bold white panels to the wing's underside to help visibility on overcast days...

http://www.scipie.com/rc/bird_dog/IMG_0589.jpg

Hooked up the ailerons...

http://www.scipie.com/rc/bird_dog/IMG_0581.jpg

Those seem to be working nicely...

http://www.scipie.com/rc/bird_dog/IMG_0584.jpg

http://www.scipie.com/rc/bird_dog/IMG_0586.jpg

http://www.scipie.com/rc/bird_dog/IMG_0585.jpg

80% servo travel, 20% differential, 30% exponential

The wing looks a lot beefier with the trailing edge controls attached, liking those corrugations...

http://www.scipie.com/rc/bird_dog/IMG_0597.jpg

Next step is to get the fowler-flaps functional...

http://www.scipie.com/rc/bird_dog/IMG_0594.jpg

Nodd 12-08-2013 06:40 PM

Two Fowler Flaps - One Channel - Zero Fun
My Spektrum DX7s transmitter maxes out at seven channels. This airframe ideally needs eight channels, with two devoted to the flaps. Wth the limitation of my radio however I'm forced to use a Y-harness for the two flap servos. I knew setting up these big fowler flaps with no electronic means to fine tune them was going to be a challenge. And guess what, it was.

Here's the fowler flaps before connecting them to the servos...

http://www.scipie.com/rc/bird_dog/IMG_0639.jpg

The linkages run internally which is nice but complicates any adjustment process. Here they are both hooked up...

http://www.scipie.com/rc/bird_dog/IMG_0619.jpg

Time to see how they work out. I adjusted each so they were even when closed...

http://www.scipie.com/rc/bird_dog/IMG_0618.jpg

At half flaps things are still close but we're starting to seem some drift...

http://www.scipie.com/rc/bird_dog/IMG_0617.jpg

And at full flaps we're way off...

http://www.scipie.com/rc/bird_dog/IMG_0616.jpg

Grumble Grumble Grumble
I more or less expected this but was hoping by some miracle I'd get lucky... nope. With no way to adjust these electronically I had to figure this out mechanically... oh joy. After poking around I discovered the culprit. This is where the servo linkage attaches to the flap...

http://www.scipie.com/rc/bird_dog/IMG_0629.jpg

As you can see these guys weren't installed accurately...

http://www.scipie.com/rc/bird_dog/IMG_0626.jpg

So I yanked one out...

http://www.scipie.com/rc/bird_dog/IMG_0630.jpg

I drilled a new hole & re-installed the pin & what'd ya know, it worked! Both flaps travel the same amount (plus/minus a degree). Close enough, that'll work...

http://www.scipie.com/rc/bird_dog/IMG_0638.jpg

So that actually wasn't as bad as I expected, very happy to have those working.

Nodd 12-27-2013 08:33 PM

Rudder & Elevator
I'm happy to report I have a functional tail. Today I hooked up the rudder pull/pull system & also the elevator...

http://www.scipie.com/rc/bird_dog/IMG_0996.jpg

I was a little concerned about the clearance between the rudder pull/pull system & the elevator's control horn. It worked out fine though...

http://www.scipie.com/rc/bird_dog/IMG_0991.jpg

I have to say I'm pretty impressed with the Dubro pull/pull hardware. Nice quality kit...

http://www.scipie.com/rc/bird_dog/IMG_0993.jpg

Next I need to find some springs to connect up the tail wheel steering...

http://www.scipie.com/rc/bird_dog/IMG_0998.jpg

Nodd 01-12-2014 08:08 PM

POS Tail-Wheel
Okay so I hooked up my steerable tail-wheel & guess what? It don't steer!...

http://www.scipie.com/rc/bird_dog/IMG_1002.jpg

I tried lots of different springs, the rudder turns but not the tail-wheel...

http://www.scipie.com/rc/bird_dog/IMG_1004.jpg

Turns out the tail-wheel baring was shot. It'd bind under any sort of load. No good...

http://www.scipie.com/rc/bird_dog/IMG_1012.jpg

So after some digging I was able to remove the old tail-wheel assembly...

http://www.scipie.com/rc/bird_dog/IMG_1077.jpg

I've heard good things about these Sullivan tail-wheels. Buying these online I couldn't get a feel for how beefy they were so I bought two different sizes. Either will fit but I'm going to use the heavy duty 10 to 22 lbs version. Tow-planes do a LOT of take off & landings...

http://www.scipie.com/rc/bird_dog/IMG_1082.jpg

I'm going to wait until she's covered before installing this but this test fit looks pretty good...

http://www.scipie.com/rc/bird_dog/IMG_1093.jpg

Rear Window
I'd been dreading installing this bugger. Nothing quite fits right on this model so I knew this was going to be a challenge...

http://www.scipie.com/rc/bird_dog/IMG_1029.jpg

After some futzing, reshaping with the heat-gun, lots of clamps, pins & bands I was able to wrestle it into position...

http://www.scipie.com/rc/bird_dog/IMG_1033.jpg

Side Windows
Hmmm what to do here...

http://www.scipie.com/rc/bird_dog/IMG_1039.jpg

Template time! Using the photo above I created these adhesive backed templates on the computer...

http://www.scipie.com/rc/bird_dog/IMG_1040.jpg

Used the template to cut my windows out of clear plastic...

http://www.scipie.com/rc/bird_dog/IMG_1041.jpg

Gluing the windows on...

http://www.scipie.com/rc/bird_dog/IMG_1044.jpg

Masking time...

http://www.scipie.com/rc/bird_dog/IMG_1063.jpg

Paint...

http://www.scipie.com/rc/bird_dog/IMG_1068.jpg

That's looking good...

http://www.scipie.com/rc/bird_dog/IMG_1072.jpg

Fuselage Graphics
I needed a way to transfer my graphic design to the actual fuselage. What I'm doing here is using my computer to calculate the height the stripes are off the work bench every 5cm...

http://www.scipie.com/rc/bird_dog/IMG_1102.jpg

Flipped the old girl on her back...

http://www.scipie.com/rc/bird_dog/IMG_1101.jpg

Made tick marks on the fuselage based on my computer measurements...

http://www.scipie.com/rc/bird_dog/IMG_1097.jpg

Used some wax paper to trace the tick marks...

http://www.scipie.com/rc/bird_dog/IMG_1118.jpg

Belly template ready to go...

http://www.scipie.com/rc/bird_dog/IMG_1121.jpg

I hate compound curved surfaces. Lots of scary wrinkles, don't fail me now Ultracote...

http://www.scipie.com/rc/bird_dog/IMG_1127.jpg

We like Ultracote, we REALLY like Ultracote...

http://www.scipie.com/rc/bird_dog/IMG_1128.jpg

Time for some fluorescent green goodness...

http://www.scipie.com/rc/bird_dog/IMG_1130.jpg

Mmmm minty!...

http://www.scipie.com/rc/bird_dog/IMG_1135.jpg

Pretty happy with the way this is going. Its late so that's all for now, will finish the covering shortly...

http://www.scipie.com/rc/bird_dog/IMG_1138.jpg

Nodd 02-04-2014 06:33 PM

Finishing up the Covering
More fun with wax paper templates...

http://www.scipie.com/rc/bird_dog/IMG_1215.jpg

And we're done with the covering, woohoo!..

http://www.scipie.com/rc/bird_dog/IMG_1226.jpg

Wheels
Installed my fancy new Sullivan tail wheel. I have to say I like the design especially the way it indexes the rudder using a spring rod. That's brilliant...

http://www.scipie.com/rc/bird_dog/IMG_1319.jpg

That seems to be working nicely...

http://www.scipie.com/rc/bird_dog/IMG_1316.jpg

The 5" main gear is installed also. She's a roller now...

http://www.scipie.com/rc/bird_dog/IMG_1324.jpg

Engine Cowl
Ready for paint...

http://www.scipie.com/rc/bird_dog/IMG_1325.jpg

Primer...

http://www.scipie.com/rc/bird_dog/IMG_1328.jpg

Paint...

http://www.scipie.com/rc/bird_dog/IMG_1329.jpg

After all the trouble I went through trying to match the color of my tail feathers to the green Ultracote, turns out Hunter Green Rust-Oleum is a near perfect match...

http://www.scipie.com/rc/bird_dog/IMG_1333.jpg

My original design called for these fun shark teeth...

http://www.scipie.com/rc/bird_dog/L1...paint-a001.jpg

However after seeing her without the shark teeth I think we're going to leave it be. She looks slick as is...

http://www.scipie.com/rc/bird_dog/IMG_1349.jpg

Nodd 02-15-2014 04:45 PM

Battery Tray
This beast is way too big for my home-brewed balance stand so a couple of chairs will have to do. After futzing with the battery location I have her balanced, no need to add any nose or tail weight...

http://www.scipie.com/rc/bird_dog/IMG_0254b.jpg

Marked the pack location on the battery tray & added Velcro...

http://www.scipie.com/rc/bird_dog/IMG_0248b.jpg

My straps aren't exactly centered on the pack but I think they'll be fine. Nice that I have lots of room to reposition the pack if I need to adjust the CG...

http://www.scipie.com/rc/bird_dog/IMG_0251b.jpg

Nodd 02-16-2014 10:53 PM

The Bench Test
It's finally time to see if my hardware will play nice together...

http://youtu.be/sKlJngxHaJ0

Nodd 04-04-2014 09:57 PM

With Spring in the air it's finally time to see if she'll fly...

http://youtu.be/9Gc_iCAVh8I

52larry52 04-06-2014 07:20 PM

Chris, Congrats on a successful maiden flight !:cool: I have followed your Bird Dog thread for awhile as I have been doing a kit bash to also create a semi scale L-19. Your photos and build completion information have aided me in the bash. I started with a non L-19 high wing ARF and proceeded to modify it till it looks like a Bird Dog. Mine has a 54" wingspan and is powered with an O.S. .26 four stroke glow engine. I chose to finished mine as a white with red trim U.S. Air Force military version. The last of the paint and details got finished two days ago and I have yet to taxi test or fly it. May be next weekend. Thanks for sharing your L-19 adventure as it informs and inspires others. Cheers:)

Nodd 05-23-2014 07:35 PM

Good deal Larry, glad to hear this build-log helped.

So yeap my Bird Dog flies but will she tow?...

http://youtu.be/nYTFvOQt3bs


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