Top
quality machine work
Best in class tail unit
Sharp looking
Includes fiberglass blades
Dampening became worn after 15 flights.
When I found out that I would be receiving the Beam E4 from
Advantage Hobby I set out to do a little research. What
made this kit stand out among the growing group of offerings in
the 450 size electric helicopter category?
The Beam E4 is designed from the skids up to be a high quality,
high performance electric helicopter. The BeamHeliUSA
web site shows several close up photographs of the all metal
head, swashplate, and tail rotor housing, that look very promising.
This looks to be a very interesting kit to build and fly.
I couldn't wait to receive it and get started.
The Beam is imported into the United States by Len Sabato at
Advantage
Hobby. Len is a big name in the R/C helicopter scene,
so I felt confident that he wouldn't be bringing a cheap clone
to the market.
The Beam E4 is offered in several configurations and price
ranges. Starting from a bare
bones kit, to one that includes a motor, battery, speed
controller, and even a DX7 helicopter radio. I was sent the
bare bones kit, and a very nice painted canopy for this review, so
let's get started.
Kit Name:
Beam E4 Price : $349 (basic kit) Main Rotor Span: 723mm (28.46") Flying Weight as tested: 1 lb 10
oz Blades: 325mm fiberglass
(included) Motor Used: ACE 3500kva with
Ace 40 amp ESC Gyro used: Futaba GY 401 w/
9650 digital tail servo Battery used:
Great Planes Electrifly 3S 25C Lipo Radio equipment: JR X9303,
Spectrum AR6200 Receiver, Hitec HS65MG Servos.
Motor and ESC (kit is available as a combo with motor, esc
and a battery)
5 channel (minimum) or 6 channel (recommended) helicopter
radio system with CCPM software
3S Lithium Polymer Battery
3 micro servos
Gyro and tail rotor servo
Pitch
gauge
Metric allen wrenches or drivers
JIS or Phillips screw driver
Its here!
Kit contents
Spread out for inspection
The
Beam arrived from Advantage Hobby neatly packaged and damage
free. I laid the parts out and looked everything over and
set the manual aside.
At
first glance, several things jumped out at me. The Beam
includes an attractive plastic canopy that requires nothing more
than placing two stickers on it and inserting rubber grommets.
I hate cutting out canopies so this was a plus. The
attractive white and silver canopy shown in the build pictures
is the canopy that arrived with the kit. The high
visibility painted canopy is an option that is available from
Advantage Hobby.
The next stand out was the fine machine work on the head, tail,
and swash plate. I'll examine these parts in detail during
the build but in the bags, everything looks first class.
The kit also included carbon fiber, single stacked frames.
The final touch is a set of nicely finished fiberglass blades.
I
sat down with the manual and examined it front to back. I
found the manual to be about average. After you get
through all the warnings that R/C helicopters are not toys (my
wife strongly disagrees), I found clear and readable CAD
drawings and basic assembly instructions. Anyone that has
built an R/C helicopter or two won't have any problems at all.
The manual, however, is not as detailed as those included with
kits from Horizon Hobby, such as the Trex 450SA for example.
First timers need not worry though; information and build tips
abound on the Internet.
Upper bearing block
Radius block and canopy mounts installed
First step assemblies
It's
time to open some parts bags and get started. Due to the vast
amount of very tiny parts involved with this class of helicopter I
recommend some egg cartons or the cheap throw away Tupperware style
bowls to hold the parts until you need them. Even taking the
appropriate precautions, I found myself crawling on the floor with
my LED flashlight in search of dropped or misplaced parts a couple
of times.
Step one is marked as step F-1 in the manual but the bag is marked
3-1. First, find the bag with the carbon frames and retrieve the
CCPM anti-rotation bracket. The manual makes it look like you have
to thread lock the bearing into the wonderfully machined bearing
blocks. However, it appears to have been done already at the
factory. I?m sure that I would have to heat these up to remove the
bearings so I?m going to leave them as is. Also the manual shows
red thread locker holding the bearings in the bearing blocks. I
usually don?t go against the manual during reviews but in this case,
I?ll be using green Permatex thread locker anywhere that bearing
inner or outer races need to be secured. I usually put a
little bit on a Q-tip and spread it evenly on the bearing race that
needs to be secured.
In step F-3 it?s
time to put together the tail belt guide pulleys. The bearings are
installed in the pulleys off center. The screw head goes into the
deeper side, the spacer goes into the shallow side. The screw is
then threaded into the cross member. If you put this together with
the pulley upside down it will bind on the cross member when you
tighten down the screw. Use thread locker very sparingly on the
screws as you don?t want any working its way into the bearings.
Frame assembly
Adding the battery tray
Foam battery tray liner
I assembled
the frame as shown for the purpose of taking photographs. When
I put everything on the one side of the frame I didn?t tighten
any of the bolts. When I added the left frame half, I squared up
the frames on a sheet of glass and slowly tightened all of the
screws. The only exception was the aluminum cross member that
mounts the servos; I?ll leave that loose until I install the
swashplate servos. That cross member is adjustable, and its
final position depends on the servos you plan on using.
All of the frame screws have cup style washers that are very
attractive and stand out against the carbon frames.
The Beam
comes with a stick on foam pad that self adheres to the battery
tray. This is a very nice touch and eliminates the battery
sliding around on the carbon. If you plan to use velcro I
would skip this step and attach the velcro directly to
the battery tray. I?ll be using the foam pad and velcro straps
to hold down the battery.
The skid
struts appear to be very stout. They are advertised as
unbreakable, and are very much like the popular gorilla gear. The
skid pipes even have an attractive logo etched on them. The
struts attach to the carbon frame base with self tapping screws.
I would attach these first, then install the skids into the
struts. I had to heat up the struts a bit with a heat gun
to get the skid pipes in. It only took a few seconds on each
strut and they slid right in; don?t over do it and melt the
struts. Don't forget to put a drop of CA on the end caps
or you won't have them very long!
Skid assembly
Completed frame assembly
Swash plate
This is the
first helicopter I?ve built that I had to assemble the
swashplate but it goes together easily. I took out the
swash bearing and applied a very slight coat of silicon
dielectric grease on the swash ball, and then put it back together.
The swash
ring didn?t want to go on to the swash plate without a little
persuasion. I ended up having to use a set of channel lock
pliers, with an old tee shirt over the jaws so that I didn?t mar
the very nice finish. This way you can seat the ring over the swash plate.
Put a small amount of pressure on the assembly and get it
started, then carefully move around the circumference until the swash is
fully seated in the control ring. Don?t use too much pressure
and you won?t hurt anything.
Many of the
head assembly steps shown in the diagram are already completed
by the factory, but I went ahead and checked everything for
thread lock. The rotor head on the Beam represents some of the
finest machine work I?ve seen in any model helicopter, let alone
something in the 450 class. The head block, swash plate,
and blade grips are all etched with the Beam logo; this is a
very attractive looking kit so far.
Take a few
minutes to examine all of the pre-assembled parts. The
upper mixing arms have flat spots where the balls attach but
mine had one arm attached with the flat spots on the outside.
It took just a moment to flip it over. I'm sure this was
probably a fluke but you should always examine pre-assembled
parts during assembly.
Rotor head and grips
Head and washout
Starting to look like a heli!
When you
assemble the washout base, take note that there is a correct
orientation of the washout links. Also make sure to use the
machine threaded screws to install the balls and the self
tapping screws to attach the mixing arms. The links were rather
tight on the swashplate inner balls. A few turns with a ball
link reaming tool had everything was running smoothly. One of
the things I take the extra time to do is ensure the washout
links pivot freely. This occasionally requires a bit of sanding
of mold flash but the beam had no such problems, everything
pivoted freely and without any slop.
The head
assembly is similar in design to many of the helicopters on the
market that use an under slung flybar. Make sure you have the flybar centered by measuring
from the flybar carrier to the end of the flybar before you
install the paddles. When you have the paddles installed check
again that they are equidistant from the flybar carrier. The
flybar control arms have a proper orientation; the groove goes
towards the inside, and a lip on the flybar arm spacers fit into
the groove. Again, this is a very nice assembly and
includes most of the parts that people tend to buy as upgrades
including the metal mixing arms, washout arms, and blade grips.
I built the
links according to the measurements provided in the manual. The
diagram shows proper alignment of all the parts but I will wait
until I install the servos and do the final setup to see if the
linkages need any tweaking. If the manual is accurate, the only
rods that should need to be adjusted are those going from the
servo to the swashplate to account for the dimensions of the
various servos available.
The
autorotation assembly looks like they took a 50 size unit and
hit it with a shrink ray. There are six screws that attach the
main gear to the auto hub. The main gear has a correct
orientation and there is no mention of it in the manual. When
the main gear is installed correctly the screw holes are about
2mm deep, if you have it backwards the screw threads won?t grab
the autorotation hub. As a whole, this is one of the finest
autorotation assemblies that I have seen on a 450 class
helicopter. The instructions indicate grease but I usually use
just a drop of light machine oil or tri-flow in my autorotation
bearings.
The tail
assembly is next up. The tail case is a very nicely machined
assembly. The manual shows the use of red thread locker to hold
the bearing into the tail case, but as I mentioned earlier, I
prefer to use green thread locker to hold bearings in place.
Everything goes together well, and I didn?t encounter any issues
during this step.
Main gear and auto hub
Machined tail housing
Tail hub and grips
The tail
rotor assembly is another example of thoughtful design and
engineering. The pitch links have a correct orientation so be
sure to assemble them to the pitch plate (normally called a
yoke) in the proper direction. As the manual advises, use just
the smallest amount of thread locker that you can to avoid
fouling the ball bearings.
The tail boom
is very attractive, with BEAM etched on the side, perfectly
matching the skids. I questioned how a black boom, frame, and
fins, will show up against a dark back ground but on my table
this helicopter looks very sharp. As the assembly progressed I
seemed to be short of a couple of parts. The ends for the tail
rotor pushrod, and the cross support for the boom braces were
missing from my kit. I placed a call to Advantage Hobby in the
morning and within moments had a real human on the phone. I
explained my dilemma and was promised replacement parts.
The parts arrived priority mail just a few days later and I was
back at work.
There are
only two things to watch during the tail boom assembly. The
first is to install the cross brace before you glue the ends on
the boom supports. The second issue is to double check the
direction that you twist the drive belt so that the tail rotor
is turning the correct direction.
The kit
provides a 14 and 15 tooth pinion gear. The motor I was using,
a Thunder Tiger brushless 3550kvm already had a 13 tooth pinion
installed so I decided to give it a try and switch to a 14 tooth
to see what difference, if any, I could detect in performance.
Much like a multi-speed bike, a smaller pinion gives less rpm on
the head but more torque, as you increase the pinion size the
rpm goes up but it becomes harder to pedal. Finding the happy
medium between rpm and torque is the trick to tuning an electric
helicopter. It depends on the
gearing, along with what blades, motor, and speed controller
you?re running.
A pinion
puller is handy to have, and really is a good investment if
you're planning on experimenting with pinion sizes. I
settled on the 14 tooth pinion during flight testing as having
the best combination of punch and head speed.
I?ve been
very happy with HS65MG metal geared servos in my Trex 450 and
MiniTitan, so I decided not to mess with a good thing and
installed three of them in the Beam. Servo installation is
convenient for a helicopter this size. The Beam ranks between
the Mini Titan (very easy), and the Trex (requires micro surgery
skills),
for servo installation and repair access. After the servos
were mounted, I went ahead and thread locked and tightened down
the lower servo mounting cross member.
Pinion puller
CCPM servo mounting
AR6200 receiver
The kit
includes, and the manual shows, a canopy mounting rubber.
However, there is no indication in the manual of where to put
it. The canopy is already cut out and once the grommets are
installed it?s nearly ready to go. I eventually
figured out the self stick foam canopy rubber goes on the inside
of the front bottom section of the canopy. There is no
attachment point in the front of the canopy so the foam rubber
ensures the canopy stays put in flight.
The Beam
canopy achieves an understated look with only two decals, that
say (what else?) BeamE4 in a very attractive, hologram foil.
The optional pre-painted canopy that Advantage Hobby also
included for the review, has the decals already in place.
I'll be using
my new 9303 2.4 gigahertz radio, and an AR6200 Spectrum receiver,
to guide the Beam. This is only the second helicopter I've
set up with the 9303 (the recently reviewed Vibe 50 was the
first) and already I'm fairly impressed. Before you do
anything else, when setting up the Beam, make sure that your
transmitter is set up for 120 degree, 3 servo CCPM.
Setup of a
CCPM machine may seem daunting at first, but it's really not all
that complicated when you break down the steps. The first
step
is to disable any hover pitch or hover throttle and disable any
sliders or knobs that effect your pitch curves. Then set
the middle three pitch points to 50 percent. This ensures
that the servos are perfectly centered as long as the stick is
anywhere close to being centered.
Then connect
the single rear servo to the elevator channel, and the two front
servos to the aileron and pitch (aux1 for JR/Spectrum users)
channels. After that is hooked up, power up and bind the
receiver with a regular 4 cell receiver battery. This
ensures that the helicopter won't come alive and thrash you
about the head and shoulders during programming.
Tail servo and aux receiver
40 Amp ESC
Canopy
Now move the
throttle stick and note the servo direction. You want all
three servos to push the swashplate up or pull it down at the
same time when the throttle stick is moved. Usually one
servo will be going about its business opposite the other two. Find the offender and reverse that individual channel. Now
all three should be moving in the same direction. If they
are moving the swash plate up as you advance the throttle you
can move on to the next step. If not then you need to
access the SWASH or SWASH AFR menu and reverse the percentage
for pitch. The default is usually +50 or +60 percent,
depending on the radio. If a function is going backwards
you want to set that to a negative value. Later on
you can set the total pitch throw by manipulating this value up or
down to achieve the desired pitch range.
When you are
done with the collective pitch go ahead and check the movements
for aileron and elevator. Use the swash plate menu to get
everything moving in the correct direction. When all the servos
are moving the right direction for each function, follow the
instructions in the manual to make sure all of the mixing and
washout levers are level and the blades are at 0 pitch.
To control
the tail rotor on the Beam I choose to use the proven
combination of the Futaba GY401 gyro, and a S9650 digital
servo. While I will acknowledge arguments for a rate mode
setup, I generally make sure the servo is centered with no sub
trim, and the pitch slider is in the center of its throw and fly
in heading hold only. In my personal experience, I've found this
works best on the smaller electric helicopters that came along
much later than the 401 gyro. This setup yields a higher limit
setting on the gyro and gives it better resolution. There
is more than one way to do this, so find out what works best for
you.
If you're flying a Spectrum type system, when you are
done setting up the servos and gyro, set the gyro switch to
heading hold, the throttle to low, and rebind the receiver.
I always start with the rudder end points at 100 and the gain at
50 percent in heading hold and tune from there during the test
flights.
The only thing left is to
install the speed controller and program it. Since the kit
I received did not include one I won't go into detail on
programming the ESC. Follow the manual for the power
system you chose to use. One word of caution, the motor
must be plugged in for the speed controller programming as it is
the motor that beeps, not the speed controller. This tends
to un-nerve some beginners. If you want to be safe, remove
the pinion from the motor until you are comfortable that
everything is working as it should.
The other thing I
would recommend is that you get in the habit of turning on the
transmitter and immediately placing it in throttle hold.
Then go ahead and connect the battery. When the gyro and
speed controller are done initializing, carry the helicopter to
the flight line and release throttle hold only when you're ready
to take off.
CCPM setup (see text)
Head and blades
Tail rotor assembly
The
Beam E4 was set up with plus and minus 11 degrees of pitch and 8
degrees of cyclic throw with 25 percent expo on aileron and
elevator. I used the stock fiberglass blades and the
flybar paddles that were supplied with the kit for all flight
testing.
As I stated earlier, I used a 13 tooth pinion for
the first several test flights and switched to eventually
settled on the 14 tooth pinion gear. All flight testing
was conducted using Great Planes Electrifly 3S 2200 mah Lithium
Polymer batteries.
I
made a final pre-flight inspection where I double checked the CG
and double checked that the flight controls and gyro were all
moving the correct direction. I checked the CG by
supporting the flybar with my fingers and adjusting the battery
until the helicopter hung level. When I was happy I put
the velcro battery tie down in place. This is one nice
thing about electric helicopters; the CG doesn't change during
flight.
When I was satisfied that everything was as it should be there
was nothing left to do but fly. I carried the Beam out to
the flight line, released the throttle hold, and advanced the
collective. The little helicopter spooled up smoothly and
lifted into a hover with no needless excitement. The
helicopter wanted to translate to the left so I gave it a few
clicks of right trim and the Beam sat in a nice stable hover.
A
few laps around the circuit told me a couple of things.
One, even in a fairly stout breeze the Beam was very stable.
Second, the cyclic was a bit mushy for my taste with 25 percent
expo. Third, with the end points at 100 on the rudder
channel, the piro rate was VERY fast!
After the first flight I checked the battery, motor, and speed
controller with an IR temperature gun and found everything at or
under 110 degrees. A post-flight inspection revealed no
loose fasteners or any dust that would indicate rubbing or
vibration. I made a few changes in the radio, reducing
both the expo on the cyclic controls and the end points on the
rudder. It was time to put the Beam through its paces.
As you can see in the video the Beam performs extremely well.
The wind was blowing 15 to 18 mph the day I shot the video and
the Beam handled the wind extremely well. With the
throttle curve in stunt mode set at 100-95-100 the Beam was very
lively and hard 3D flights of 4 minutes 30 seconds provided a
good safety margin for the batteries.
Loops, rolls, funnels, aileron or elevator tic tocs, piro flips,
the Beam handled them all with no problem. With the gyro
gain set at 50 percent tail slides and rolling tail slides
didn't cause the tail to blow out. On the rudder dual
rates I ended up setting stunt one up at 100/100, and
one at 85/85 for stunt two. I like the fast piro rate just
because its, well, because it's cool! It's difficult to
stop accurately during stall turns and other maneuvers and
nearly impossible to keep up with a piro flip at that rate , so
for most of my flying I use the 85/85 setting.
The popularity of the 450 class
electric helicopters has led to a wide variety of models
available in that size. This turns out to be a mixed
blessing. An experienced pilot needs only determine his
specs and price range, and choose an appropriate model. A
beginner however, often has no idea where to begin or what the
various terms even mean.
With that in mind, I would
recommend the Beam without hesitation, but I feel it would
better suit intermediate to experienced pilots best. The
machine work is very high quality as are all of the carbon
pieces. This helicopter costs a few dollars more than some
of the kits on the market but I couldn't see anything that made
me want to go looking for upgrades or after market parts.
The fiberglass blades balanced perfectly and tracked well up
until the 15th flight or so when it became apparent the
dampeners needed replacing.
The dampeners wearing quickly,
and the missing parts, were really the only two things I could
find fault with. These were minor issues however.
Dampeners are cheap, and the parts were replaced immediately by
Advantage Hobby. The overall quality of the kit, and the
way the Beam flew, put it at the top of the list for pilots
looking for a helicopter in this size range.
Pilots of larger helicopters,
looking for a good performing practice machine should also
consider the Beam. A few evenings a week at the local
soccer field, for those of us that normally only fly on the
weekends, will do wonders for your flying and confidence.
Beam E4 Electric
Helicopter
Distributed exclusively by: Advantage Hobby
2708 N. Mattis Ave #D
Champaign, IL 61822
Phone: (866) 321-2300
Website:
www.advantagehobby.com
email:
tech@advantagehobby.com
Great Planes/Electrifly 3002 N. Apollo Drive Suite 1
Champaign, IL 61822
Phone: (217) 398-8970
Web Site:
www.electrifly.com
E-mail:
electronicsupport@greatplanes.com
product used: Electrifly 3S 25C 2200 Mah Lithium Polymer Battery,
Futaba GY-401 Gyro, S 9650 Digital Servo
JR/Spectrum Horizon Hobby Inc.
4105 Fieldstone Rd
Champaign, IL 61822
Phone: (800) 338-4639
Web Site: www.horizonhobby.com
Product used: JR 9303 2.4H helicopter radio, Spektrum AR6200
DSM2 Receiver
Much more than just a "good" heli. Compared to my 2 T-Rex's it's the best! I don't understand why the Beam doesn't get the respect it deserves. Align has simply brainwashed the 450 class heli market and people follow them like mindless sheep spending untold dollars on each new version and each ones necessary "upgrade parts" to make it the way it SHOULD be! They just don't seem to realize that by the time they buy all the parts to bring the T-Rex even close to the quality level of the Beam they have spent twice as much! There are no needed "upgrade" parts for the Beam. Even in the aftermarket. That's because it comes out of the box with everything it needs. I've had enough of the T-Rex fantasy and will be selling mine soon. The Beam will be staying for a LONG time though!
The comments, observations and conclusions made in this review are solely with respect to the particular item the editor reviewed and may not apply generally to similar products by the manufacturer. We cannot be responsible for any manufacturer defects in workmanship or other deficiencies in products like the one featured in the review.