Horizontal Stabilizer Assembly
Assembling
the horizontal stab with their clip hinges is
pretty straight forward. Using a hobby knife
with an #11 blade cut out the horizontal stab
from the foam sheet. Don't remove the elevator
halves from the foam sheet. You'll see why in
a minute.
Using
the carbon tube that is the same length as the
horizontal stab attach six of the clip hinges
to the tube and align them with the pre-cut
slots in the horizontal stab.
Start
from one end of the stab and apply some foam-safe
CA to both sides of the hinge that will be making
contact with the slot as you rotate the hinge
down into it. You want to make sure that the
hinge top and bottom is aligned with the top
and bottom of the stab. Be careful not to get
any glue on the tube or the arms of the clips.
This could cause the clips to not rotate freely
on the tube.
Once
your done gluing in all the clip hinges on the
stab slide the carbon tube out carefully.
Now
you'll see why you left the elevator halves
attached to the foam sheet. It makes it easier
to attach the carbon tube to the elevator halves.
Slide
two of the hinge retainer rings onto the elevator
joiner tube and align the rings with the cutout
in the left elevator half. In the instructions
they said the cutout is in the right elevator
half but it's not. as you can see in the photo
above. Once they are lined up use a drop of
CA on the outside of the rings to lock them
into place. Don't get any CA between the rings
as this will hamper the movement of the clip
hinge once it's attached to the tube.
The
Expert tip on how to glue the tubes to the control
surfaces is very straight forward. After the
glue has hardened cut the elevator halves free
from the foam sheet. Before you attach the horizontal
stab to the elevator you need to trim some excess
foam off the stab so the elevator can move free
once attached to the stab. Be careful as you
clip the stab onto the elevator tube. You don't
want to break any of the clips or crush any
part of the foam.
Before
you try to insert the Z-bend clevis into the
clip hinge control horn follow the expert tip
"How to make installing z-bend clevises
easier." Just be aware to be very careful
as you insert the z-bend clevis into the clip
hinge. I had one of the z-bend clevis snap on
me. Luckily the ARF comes with a few extra z-bend
clevis.
With
the bottom of the stab and elevator facing up
attach the control horn right next to the retainer
rings that you placed on the joiner tube. It
should be aligned with the pre-cut slot in the
elevator. Place some glue onto the control horn
and rotate it down into the slot.
The
instructions left out a step of attaching a
control surface brace to the elevator where
the control horn was placed. I notice this in
one of the photos later in the instructions
and had to go back and attach it the elevator.
That's it for the horizontal stab for now so
put it someplace safe until you need it later.
Wing Assembly
Cut
the wing and ailerons from the foam sheet. Using
the same steps you used previously to attach
a z-bend clevis to a clip hinge control horn
do this for two control horn but make the z-bend
clevis' are place on opposite sides of the control
horns. You want to make a right and left control
that will be attached to the bottom sides of
the ailerons.
Using
the same steps that you used for attaching the
clip hinges to the horizontal stab do the same
using the 1/8" x 34" carbon tube to
glue four clip hinges and one control horn to
each of the ailerons. Remember that the control
horn should be protruding from the bottom of
the aileron and that the z-bend clevis should
be on the inboard sides of the control horns.
Carefully remove the tube once the glue has
hardened.
Glue
a control surface brace onto the root of the
ailerons.
As
you did with the horizontal stab but this time
you will slide four hinge retainer rings onto
the wing trailing edge tube. Position the rings
so that they align with the inner slots in the
TE of the wing. Use glue on the outside of the
gaps to hold the rings in place. Glue the trailing
edge tube to the TE of the wing being care not
to get any glue in the retainer rings gaps.
Glue
the wing leading edge tube [1/8" x 31"]
to the LE of the wing.
Fuselage Assembly
Cut
the vertical and horizontal fuselage halves
free from their foam sheets. Now depending on
what kind of motor you plan on using you might
have to remove a few sections from the fuselage
halves. If you will be using a firewall-mounted,
brushless outrunner motor, cut out only the
section from the lower vertical fuselage. If
you will be using the included gearbox or any
other type of "stick-mount" gearbox,
cut out all four sections from the fuselage
halves.
Find
the [1/8" x28-1/2"] fuselage tube
and glue it to the [7/32" x 5-3/4"]
fuselage tube doubler. The outer end of the
doubler tube should be flush with the outer
end of the fuselage tube.
Slide
a fuselage joiner, two fuselage servo mounts,
and another fuselage joiner onto the fuselage
tube. The servo mounts should be hanging down
and the one that is closes to the tube doubler
should have its flat surface on the left, and
the rear servo mount should have its flat surface
on the right.
Position
the servo mounts and fuselage joiners so that
they align with the precut slots in the upper
vertical fuselage half then glue the fuselage
tube to the upper vertical fuselage half.
Glue
the left and right horizontal fuselage halves
to the fuselage tube. Make sure they are perpendicular
to the upper vertical fuselage.
Glue
the stabilizer into position with the leading
edge of the stab butted against the rear fuselage
joiner. Align the notches in the stab with the
fuselage tube.
Glue
the wing into position with the leading edge
of the wing against the rear end of the fuselage
doubler tube. Align the notches in the wing
with the fuselage tube. I used a couple pieces
of scotch tape to hold the wing in position
as the glue dried. I let these areas dry normally
instead of hitting them with CA kicker since
I wanted to make sure the glue made a strong
bond between the fuselage and wing.
Now
after assembling the horizontal stab and ailerons
the rudder will be a piece of cake. Using the
rudder post tube [1/8" x 6-1/4"] as
a guide, glue four clip hinges and a clip hinge
control horn to the rudder. The control horn
should protrude from the right side of the rudder.
After
removing the rudder post tube slide two hinge
retainer rings onto the bottom and align the
rings with the slot in the TE of the fuselage.
Remember to carefully secure each ring with
a drop of glue on the outside. Don't get any
glue between the rings.
Before
you glue the post into place I would suggest
finding the tail wheel bracket and test fix it
on the bottom of the post. You want to make
sure the bracket can move around the post without
any trouble. If the bracket doesn't move around
the post freely sand down the end of the post
so it does. Look ahead to the note in the "Finish
the Landing Gear" to understand why. Glue
the rudder post tube to the TE of the vertical
fuselage and once the has hardened carefully
snap the rudder onto the rudder post.
Glue
the 1/8" x 6" strut brace tube into
the fuselage.
The
next steps you need to be a little careful with.
First locate eight of the rod supports and if
you take a look at them you'll see that they
have holes that have been cut in at an angle.
You need to make sure that you line these holes
up correctly or you won't be able to attach
the support rods and landing gear correctly.
Using
either the above diagram or the one in the manual
dry test fit the 4 rod supports that go into
the wing and the 4 that go into the fuselage.
Use
the 5/64" x 8-7/8" landing gear legs
and the 5/64" x 3-3/8" wing struts
to make sure the holes are facing the correct
way. Once you do this remove the rods and glue
in the rod supports into the wing and the fuselage.
Slide
the landing gear legs back through the rod supports
in the fuselage and the rod supports at the
LE of the wing. Make sure the wing is parallel
with the stab and horizontal fuselage and perpendicular
to the vertical fuselage. Once your satisfied
with the alignment glue the legs into place.
Do
the same for the wing struts but make sure the
TE of the wing is aligned with the LE before
your glue them into place.
To
attach the side-force generators start with
the lower ones. They have a small notch in the
middle. Glue them onto the bottom of the wing,
using the precut slots as a guide. I also use
a L-square to make sure the SFGs were perpendicular
to the wing. Do the same to attach the upper
SFGs.
Slide
the 5/64" x 9" middle wing struts
through the slot at the center of the strut
brace and into the slots in the lower SFGs and
glue them into place.
You
want to take the diagonal fuselage reinforcements
and sand a 45 degree angle toward the inside.
Glue them into place being careful not to twist
the fuselage as you do so. CA kicker can be
a big help here.
Snap
the ailerons onto the TE of the wing.
Finish the Landing Gear
Install
a 5/64" x 21/32" axle and axle support
onto each landing gear leg. Make sure that the
axles are perpendicular to the centerline.
Slide
the wheels onto the axles, and secure them with
a wheel collar. The flat side of the wheel collar
should be toward the wheel. Secure the wheel
collar with a drop of glue in the teeth opposite
the wheels. Align the wheels with the centerline
and secure the axles and supports with a drop
of glue through the holes in both sides of the
axle supports.
Make
two wheel pants by gluing the inner and outer
wheel pant parts together. Be sure to make a
right and left one. Glue the inside of both
wheel pants to the wheel collars.
Snap
the tail wheel into the tail wheel bracket. Slide
the tail wheel bracket over the rudder and rudder
post. Glue the bracket to the rudder only.
Do not glue the bracket
to the rudder post.
Note:
You might want to hold off gluing the
tail wheel bracket to the rudder until after
you hook up all the electrics. The problem that
I ran into with the tail wheel bracket was that
the part of the bracket that goes over the rudder
post was fitting to tightly around the post.
This caused the rudder servo to bind up. This
is why I suggested to sand this part of the
post down before gluing it into place.
Radio Setup
Remove
the stock servo arms from all three of the servos
and temporarily connect the servos and ESC to
your receiver. Power up the system and center
all three servos.
Select
the correct offset double-sided servo arm for
the type of aileron servo that you'll be installing.
Install two Z-bend clevises into the underside
of the offset double-sided servo arm. Install
the servo arm on the aileron servo where both
arms should be offset forward by the same angle.
With the servo arm on the aileron servo I would
connect the servo again to the receiver and
make sure that the servo is centered. You don't
want to find out that the servo isn't center
after you've glue it into the fuselage.
With
the output shaft forward, glue the aileron servo
into the cutout under the wing.
These
photos were taken with the plane upside-down
so they will look different from what's shown
in the manual. Also in the manual they have
the fuselage sides wrong. In their pictures
where they refer to the right side of the fuselage
it's actual the left side and the same thing
when they refer to the left side of the fuselage.
You
want to glue in the elevator servo into the
front servo mount and make sure that the output
shaft is on the same side as the control horn
for the elevator and that it should be forward.
Glue the rudder servo into the rear servo mount
and the output shaft is on the same side as
the control horn for the rudder and that it
is forward.
Select
two single-sided servo arms to fit the elevator
and rudder servos you are using. Insert a Z-bend
clevis into the outer hole of each arm. Mount
the servo arms so that they point straight down
with the servos centered.
Before
moving on to connecting the pushrods to the
Z-bend clevises I want to point out a little
problem that I had when connecting the pushrods.
The instructions tell you to use a sanding block
with 220-grit sandpaper to sharpen the ends
of the rods and this will make it easier to
install them through the Z-bend clevises. Well
this almost works.
All
the rods are cut a bit larger than you might
need but this is what you want. You want to
have part of the rod's ends protruding out of
the Z-bend clevises. This will allow you to
properly align the control surfaces and the
servos arms before you glue the rods to the
Z-bend. The problem that I ran into when trying
to connect up one of the aileron push rods was
not sanding down enough of the rod so that both
ends could easily slide through the Z-bends.
I first slide the rod into the Z-bend on the
servo arm and pushed it in as far as it would
go. I then proceeded to slide the rod into the
Z-bend on the control horn and while trying
to attempt to get the aileron and servo centered
I managed to get the rod stuck in the Z-bends.
Trying to remove the rod I managed to shatter
it. The rods need to be sanded a lot more than
they show in the manual to give you enough room
to make adjustments with. What I found to work
after getting a new rod was first to center
the control surface and the servo arm. I than
took the rod and held in place but not attaching
it to the Z-bends. I was than able to mark on
the rod how far from the ends that I was going
to need to sand so I'd have enough play on the
rod. After sharpening the ends I used one of
the extra Z-bends to test fit the rod to make
sure it was able to slide up to the marks that
I made on the rod. I then attached the rod to
the Z-bends for the control surface that I was
working on. This worked out very nicely.
Use
the 3/64" x 4-3/4" pushrods for the
ailerons, the 3/64" x 14-1/2" for
the elevator and the 3/64" x 13-1/2"
for the rudder. Again make sure all your servos
are centered and the control surfaces are centered
add a drop of CA to the opening where the rods
entered the Z-bends. Be care not to get any
glue at the end of the clevis where it pivots
in the arm or horn.
After
you hook up the elevator and rudder pushrods
use two pushrod guides each for the elevator
and rudder. Drill two evenly spaced holes through
the fuselage and glue the base of each pushrod
guide into the holes.
Using
double-sided foam tape mount the receiver to
the bottom of the left horizontal fuselage and
connect all three servos to the receiver. Make
sure the receiver doesn't interfere with the
aileron motion.
The
instructions doesn't mention to tack down the
servo wires but you can see that this was done
in their photos. On the parts tree there looked
to be wire clips but I couldn't use them. I
used a wire twist tire that I poked through
on the side of the fuselage and then wrapped
it over the servo wires and poked it back through
the fuselage and twisted tired it to hold the
wires in place. I clipped down the twisted part
just enough to hold the wires and bend it back
against the fuselage so it is out of the way.
I
used a pin to make a hole not too far from the
receiver and just big enough to thread the receiver
antenna through the fuselage and another hole
by the tail to thread the antenna back to the
other side of the fuselage. This was good enough
to hold the antenna in place along the fuselage.
The
Turmoil can either be built with a stick-mounted
motor and gearbox or an outrunner brushless
motor. It comes with a stick-mounted brushed
motor and gearbox. I will go through the stick-mounted
set up first and then the outrunner set up since
I tested the Turmoil with both motor set ups.
Motor & Gearbox
You
want to take a look at the hardwood motor mount
and identify the top and back of the block by
comparing it to the diagram in the instructions.
Slide the motor mount block over the fuselage
tube without using any glue and make sure the
position of the block is correct so you will
get down and right thrust.
If
you are going to use the included propeller,
install the prop saver onto the gearbox shaft
with the large diameter cone forward. If using
a GWS prop, install the prop saver with the
small diameter cone forward. Tighten the screws,
making sure they engage the flat spots on the
shaft.
Drill
a 1/16" pilot hole at an angle from the
top of the gearbox through the balsa block and
carbon tubes. Make sure the motor mount block
does not rotate while you are drilling. Secure
the gearbox and block with a 5/64" x 5/16"
wood screw.
Connect
the speed control to the motor and receiver.
Mount the speed control to the bottom of the
left horizontal fuselage with double-sided foam
tape. The instructions said that you should
be putting the speed control on the right side
of the fuselage but if you look at their photos
you will see that they were mounting it to the
left side. You also want to cut a small hole
for the ESC's battery wire to cross over to
the other side.
Install
the "hook" side of the include hook
and loop material to the right side of the fuselage
where shown in the photo with the battery.
Firewall-Mounted Motor System
Find
the fuselage doublers and the plywood firewall.
First glue the vertical fuselage doublers into
position and then glue the horizontal fuselage
doublers into position. Once the doublers have
dried use a 220-grit sanding bar to lightly
sand the front of the fuselage even. Watch not
to sand out the built-in thrust angles.
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- Great
for radical 3D maneuvers with flat foam
airplanes!
- "Outrunner"
design eliminates the need for an external
gear drive, for easier installation
and less all-up weight.
- Simply
attach the prop to the motor with a
rubber band (no prop adapter required);
prop will simply "pop" off in the event
of a crash.
- Very
reliable and virtually maintenance-free.
- An
exceptionally high power-to-weight ratio,
and an efficiency rating of up to 77%.
- Comes
with rubber bands and all necessary
hardware.
Stock
Number: GPMG4500
Each motor includes:
M 3 x 5 mm, round head mounting bolts
- 3 each
M 2.6 x 10 mm, flat head hex key bolts
- 2 each
Small #10 rubber bands - 6 each
Motor diameter and length:
28 x 29 mm (1.10 x 1.14")
Stainless steel output shaft diameter
and length: 3.0 x 12 mm
Weight: 42 g (1.48 oz.)
Recommended
brushless speed control for use with flat
foam airplanes:
GPMM2070 ElectriFly BL-8 Brushless
ESC 8 Amps
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The
BL-8 Brushless ESC is ideal for flat-foams
to built-up 3Ds which are powered with
brushless motors. Good for all types of
brushless motors including outrunner style
motors which are capable of handling 8
amps of continuous current. A custom BEC
circuit can handle up to 4 or 5 servos.
- Fully
proportional forward with brake.
- Very
smooth throttle response.
- Custom
BEC circuit handles up to 1.5A great
for models requiring up to three high
powered servos.
- Li-Po
compatible, as well as NiCd and NiMH
batteries.
- Includes
over-temperature protection
- Includes
pre-installed universal radio connector,
micro battery connector, and 2 mm female
bullet connectors for the motor.
- Other
programmable features include brake
control, safe-start, switching frequency,
low-voltage control, timing and reversible
rotation option.
SPECIFICATIONS
Stock Number: GPMM2070
Input voltage: 5-10 NiCd/MH
cells, 2-3 LiPo cells (20V input w/o BEC)
Output current: 8A continuous
max., 9A surge max.
BEC: 5V / 1.5A
Operating frequency:
8 or 16kHz programmable
On resistance: 0.013
ohms
Brake: on / off
Acceleration: soft, hard
or automatic
Low voltage cutoff: programmable
Max. temp. cutoff: 230°F
(110°C)
Dimensions: 0.87 x 0.16
x 0.83" (22 x 4 x 21 mm)
Weight: 0.42oz. with
wires (12 g)
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To
install the ElectriFly RimFire motor, glue the
included 1/8" plywood firewall to the nose
so that the two pilot holes are centered on
the horizontal fuselage, and the top hole is
centered on the fuselage tube.
Mount
the motor and propeller using the hardware and
instructions that comes with the RimFire motor.
Follow the instructions in the Motor and Gearbox
section to install the ESC.
Control Throws
Great
Planes provide templates to help setup the control
throws for high and low rates and you can use
the chart for setting exponential.
Function |
High-Rate
Endpoints |
High-Rate
Travel |
High-Rate
Exponential |
Aileron |
+/- 100% |
+/- 55-60° |
40% |
Elevator |
+/- 100% |
+/- 55-60° |
40% |
Rudder |
+/- 100% |
+/- 55-60° |
40% |
Function |
High-Rate
Endpoints |
High-Rate
Travel |
High-Rate
Exponential |
Aileron |
+/- 40% |
+/- 15-25 ° |
0% |
Elevator |
+/- 40% |
+/- 15-25° |
0% |
Rudder |
+/- 40% |
+/- 15-25° |
0% |
Balance (C.G.)
The
C.G. for the Turmoil is 3" back from the
leading edge of the wing at the fuselage. This
is Great Planes recommendation for the first
flight. They recommend shifting the C.G. either
1/2" forward or 1/2" back to adjust
the flight characteristics of the plane. Forwarding
may improve the smoothness and stability and
back to improve the maneuverable and 3D of the
plane.
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