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-   -   Make glue-on canopy removable (https://www.rcuniverse.com/forum/arf-rtf-75/10893123-make-glue-canopy-removable.html)

grosbeak 01-05-2012 11:16 AM

Make glue-on canopy removable
 
The cockpit of my Pulse 125 is a convenient access point for the servo leads in the inverted tray just beneath it...

http://farm8.staticflickr.com/7006/6...b918b3d3_z.jpg

... so I would like to retain access if possible.

However, the canopy provided with this plane is the glue-on type. I've set the canopy on the airframe before and it flares outward at the bottom edge - that would have to be corrected (somehow).

I've thought of...
  • trying to reform the canopy edges inward with a heat gun, but the compound curves may make that difficult to do by hand.
  • attaching the canopy along the bottom with servo mounting screws, but I'm worried that the flared bottom edge would cause a scalloped effect.
  • painting the inside of the bottom edge of the canopy with magnetic paint and embedding small rare-earth magnets along the rim of the cockpit but I'm not sure it would be secure at speed - and there might still be a scalloped effect.

Do you have another suggestion - I'd love to hear it!

dignlivn 01-05-2012 11:26 AM

RE: Make glue-on canopy removable
 



Use hex cap head screws instead of glue.

Bob

opjose 01-05-2012 11:49 AM

RE: Make glue-on canopy removable
 
Don't be tempted to screw in the canopy directly... it WILL deform over time if you do.

If you go with something like cap screws or wood screws, I highly suggest getting the smallest grommets you can find. ( Grommets work much better than fuel tubing for this... )

Make a small hole where the grommet will go using a Dremel stone pointed tip bit. This will smooth the hole edges without causing any cracks.

Widen the hole to just under the diameter of the grommet and slide the grommet in place.

You can also use a servo collar ( supplied with most servo mounts ) within the grommet.

Then put the screw or cap screw through the grommet using a washer.

The screw should push the grommet out a bit as it tightens fixing the canopy in place.

There will be just enough give on the grommets to prevent warping over time.

The downside will be that the canopy will be held a bit higher than the airframe, though this may be slight enough that you will not care.

The same technique works well for affixing cowls.


dignlivn 01-05-2012 12:34 PM

RE: Make glue-on canopy removable
 



yes, Lowes has a selection of grommets , I use a very small
drill bit also.


Bob

jrf 01-05-2012 04:04 PM

RE: Make glue-on canopy removable
 
Tape around the edges of the canopy with clear packaging tape.

Jim

grosbeak 01-05-2012 07:24 PM

RE: Make glue-on canopy removable
 
Thanks for the tips, everyone. After another look today I see that the canopy edge doesn't flare out as much as I originally thought.



ORIGINAL: opjose

Don't be tempted to screw in the canopy directly... it WILL deform over time if you do.

If you go with something like cap screws or wood screws, I highly suggest getting the smallest grommets you can find. ( Grommets work much better than fuel tubing for this... )

Make a small hole where the grommet will go using a Dremel stone pointed tip bit. This will smooth the hole edges without causing any cracks.

Widen the hole to just under the diameter of the grommet and slide the grommet in place.

You can also use a servo collar ( supplied with most servo mounts ) within the grommet.

Then put the screw or cap screw through the grommet using a washer.

The screw should push the grommet out a bit as it tightens fixing the canopy in place.

There will be just enough give on the grommets to prevent warping over time.

The downside will be that the canopy will be held a bit higher than the airframe, though this may be slight enough that you will not care.

The same technique works well for affixing cowls.


I'm following your advice pretty closely, except for two things. First, I drilled the holes with a finger-twisted brad-point drill bit instead of a Dremel stone. Second, I cut the grommets with a razor blade, leaving one end and the centre section:

http://farm8.staticflickr.com/7142/6...42b7a29b_z.jpg

Much appreciated!

Brian Smith 01-06-2012 05:41 AM

RE: Make glue-on canopy removable
 

I painted the inside of mine silver and put it on with screws. (just in case) :D Still as good as new after a summer of flying. Just sayin'.. Brian


ORIGINAL: grosbeak

The cockpit of my Pulse 125 is a convenient access point for the servo leads in the inverted tray just beneath it...

http://farm8.staticflickr.com/7006/6...b918b3d3_z.jpg

... so I would like to retain access if possible.

However, the canopy provided with this plane is the glue-on type. I've set the canopy on the airframe before and it flares outward at the bottom edge - that would have to be corrected (somehow).

I've thought of...
  • trying to reform the canopy edges inward with a heat gun, but the compound curves may make that difficult to do by hand.
  • attaching the canopy along the bottom with servo mounting screws, but I'm worried that the flared bottom edge would cause a scalloped effect.
  • painting the inside of the bottom edge of the canopy with magnetic paint and embedding small rare-earth magnets along the rim of the cockpit but I'm not sure it would be secure at speed - and there might still be a scalloped effect.

Do you have another suggestion - I'd love to hear it!

kenh3497 01-06-2012 01:36 PM

RE: Make glue-on canopy removable
 
Cut and glue a "frame" on the canopy. Does not have to be one piece. Then screw through the framework to your fuse. Should take care of the scalloping. Look at some full size planes to get an idea of what it should look like. Some thin ply or plastic sheet can be used. Will give it a custom in the process!

grosbeak 01-07-2012 08:23 PM

RE: Make glue-on canopy removable
 
Because this is just-in-case access, I went with the screws and reduced grommets. I'm very pleased with the results.

http://farm8.staticflickr.com/7160/6...7031f6193f.jpg

http://farm8.staticflickr.com/7021/6...14aac19997.jpg

rye 01-07-2012 08:33 PM

RE: Make glue-on canopy removable
 
hey she looks great where did u get the grommets?

Brian Smith 01-07-2012 08:34 PM

RE: Make glue-on canopy removable
 

Looks great as does the rest of your work.. Brian


ORIGINAL: grosbeak

Because this is just-in-case access, I went with the screws and reduced grommets. I'm very pleased with the results.

http://farm8.staticflickr.com/7160/6...7031f6193f.jpg

http://farm8.staticflickr.com/7021/6...14aac19997.jpg

grosbeak 01-09-2012 08:29 AM

RE: Make glue-on canopy removable
 

ORIGINAL: rye
hey she looks great where did u get the grommets?
Thanks, rye! I bought a 70-piece variety box from Princess Auto. Then I took the smallest ones and cut one of the ends off with a razor blade:

http://farm8.staticflickr.com/7142/6...7a652d4fd0.jpg



ORIGINAL: Brian Smith
Looks great as does the rest of your work.. Brian
Thanks, Brian. Much appreciated.


JeffinTD 01-10-2012 02:27 PM

RE: Make glue-on canopy removable
 
Very nicely done.


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