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Old 03-07-2007, 10:48 AM
  #1  
claudius
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Default How to cut perfect fit fuse truss?

Hello guys,

how do you guys cut the diagonal fuse truss to make them perfect fit each other?
Old 03-07-2007, 11:08 AM
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Kaos1964
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Default RE: How to cut perfect fit fuse truss?

Hi,

I use an angle finder to duplicate the angle per plans and mark on the trusses. Then, cut a bit long (Fourmost products miter saw is great for this - just set the angle and cut), then sneak up and test fit (numerous times) with a miter sander (again, I have one from Fourmost that works great).

Hope this helps!

Bob
Old 03-07-2007, 02:52 PM
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ibow24
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Default RE: How to cut perfect fit fuse truss?

Bob got it right. Exactly how I do it anyway so that MAKES him right.

I just recently purchased a small 4" table saw. I set the angle and make the cuts a little oversize just as before and use the Foremost mitre sander to finish up.
The table saw just makes it quicker and more accurate to duplicate the cuts.

Steve
Old 03-07-2007, 03:25 PM
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as722
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Default RE: How to cut perfect fit fuse truss?

I cut everything a little bigger and sand to fit.

Albert
Old 03-07-2007, 06:10 PM
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Default RE: How to cut perfect fit fuse truss?



Anyone have a link to the Foremost miter sander ??? and 4" Table saw?

thanks
Old 03-07-2007, 06:30 PM
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ibow24
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Default RE: How to cut perfect fit fuse truss?

it was spelled wrong in the post it's Fourmost

http://www.fourmost.com/mitersaw.htm

http://www.fourmost.com/mitersan.htm

the saw is just a cheap little Harbor Freight model....not great but it works

http://www.harborfreight.com/cpi/cta...emnumber=93211

Old 03-07-2007, 06:33 PM
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Default RE: How to cut perfect fit fuse truss?



thanks Steve ............... was wondering why I couldn't find it.
Old 03-07-2007, 07:59 PM
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Kaos1964
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Default RE: How to cut perfect fit fuse truss?

Sorry about that guys! Corrected in my original post.

Old 03-07-2007, 08:22 PM
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BBW Walt
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Default RE: How to cut perfect fit fuse truss?

Make yourself a marking jig, no better way. I make the cuts on a 4 inch table saw. No sanding and the results makes perfect angles...Handing out some trade secrets guys..Hope this helps, Walt
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Old 03-07-2007, 08:25 PM
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Kaos1964
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Default RE: How to cut perfect fit fuse truss?

Walt, fantastic! [8D]

Thank you!
Old 03-07-2007, 08:28 PM
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Default RE: How to cut perfect fit fuse truss?

Walt.....


You Rock!




Ng 1 out
Old 03-07-2007, 08:29 PM
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BBW Walt
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Default RE: How to cut perfect fit fuse truss?

Harbor freight $50.00...Works better than a bandsaw and disc sander for diagonals..One cut one fit, dead on Pictures are of a 260 I'm building right now. #140 and counting
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Old 03-07-2007, 08:33 PM
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Default RE: How to cut perfect fit fuse truss?

Yeah, That's the table saw I use too.

Walt, the marking jig, tool whatever is great...simple but perfect. Thanks for the tip

Steve
Old 03-07-2007, 08:41 PM
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Default RE: How to cut perfect fit fuse truss?

Very clever ! Why didn't I think of that ?

Albert
ORIGINAL: BBW Walt

Make yourself a marking jig, no better way. I make the cuts on a 4 inch table saw. No sanding and the results makes perfect angles...Handing out some trade secrets guys..Hope this helps, Walt
Old 03-07-2007, 08:42 PM
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Default RE: How to cut perfect fit fuse truss?

Hey Guys, I use a 0.5 mechanical pencil which makes a very fine line to cut to. During my cut I take out 1/2 the pencil line with the curf which works out perfect so I don't have to go back and refit and recut the piece. It really speeds up the build and makes it very accurate..Walt
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Old 03-07-2007, 08:45 PM
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Default RE: How to cut perfect fit fuse truss?

Geez, Walt - I just ordered the 4" saw from Harbor Freight. Give 'em a call regarding your commission check.

Thanks again for the tip - will come in handy on the 300 I just ordered...
Old 03-07-2007, 08:49 PM
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BBW Walt
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Default RE: How to cut perfect fit fuse truss?

Hey Kaos, About all this little saw is good for is cutting these diagonals. I use the blade that comes with the saw and it works pro. Be careful cause it will bite ya..
Old 03-07-2007, 08:57 PM
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Kaos1964
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Default RE: How to cut perfect fit fuse truss?

Walt, thanks. The 4" looks just like the ticket - cutting those things on my 10" X5 is waaay overkill and never has worked that well. Thanks again for the tip as well as the great build threads here and in other areas of the internet!
Old 03-07-2007, 09:51 PM
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Default RE: How to cut perfect fit fuse truss?



This turned into a great Thread, thanks guys. Harbor Freight, me too!
Old 03-07-2007, 10:08 PM
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wgeffon
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Default RE: How to cut perfect fit fuse truss?

Hey BB Walt.

Do you build for other people?
I am looking at having some airplanes built.

I'll send you a PM.

Old 03-07-2007, 10:19 PM
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Kaos1964
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Default RE: How to cut perfect fit fuse truss?

Wgeffon...too funny.....
Old 03-07-2007, 10:29 PM
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Default RE: How to cut perfect fit fuse truss?

Sorry guy I'm retired
Old 03-07-2007, 10:58 PM
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Default RE: How to cut perfect fit fuse truss?

I heard the last guy you built for drove you nutzo.
Old 03-08-2007, 12:07 AM
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claudius
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Default RE: How to cut perfect fit fuse truss?

Walt,

That's amazing, thank you
Old 03-08-2007, 09:39 AM
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Default RE: How to cut perfect fit fuse truss?


ORIGINAL: wgeffon

I heard the last guy you built for drove you nutzo.
Nah. I've been here for a while, I drove myself


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