Refurbishing a shed find - TWM Super Sport Senior 90
A friend found an old airframe of The World Models - Super Sport Senior 90 that was lying in someones shed for many years. He took it, and after a year or so lying in his own shed (with minor attempt to do some re-covering), he asked me if I am interested...
Well, why not... It will make an interesting refurbishment project. The aeroplane seems to have nice dimensions, and if it looks right, it is probably fly right. Now that this project is finished I thought that I may share it here: After thorough cleaning, the photos below show the starting point:
https://cimg5.ibsrv.net/gimg/www.rcu...ddaa6bbd14.jpg https://cimg6.ibsrv.net/gimg/www.rcu...935be256b4.jpg https://cimg7.ibsrv.net/gimg/www.rcu...e2180f11de.jpg https://cimg8.ibsrv.net/gimg/www.rcu...ddf8f45d6f.jpg https://cimg9.ibsrv.net/gimg/www.rcu...1bc67919bb.jpg https://cimg0.ibsrv.net/gimg/www.rcu...dd1126eee2.jpg https://cimg1.ibsrv.net/gimg/www.rcu...1763caba7f.jpg https://cimg2.ibsrv.net/gimg/www.rcu...b22c2226ea.jpg https://cimg3.ibsrv.net/gimg/www.rcu...c79df39b96.jpg Cheers, Eran |
I decided to start with the fuselage. Stripping the covering was a much more challenging task then anticipated. The Hobby King yellow was leaving large amounts of yellow residual sticky goo. I had to return the now clear plastic that actually came off, heat it with the iron on top of the goo which made it stick back, and re-peal. The Toughlon covering was as bad and required the same technique. The Red covering was particularly awful to remove and I used Acetone to remove some of the leftover goo.
As to the canopy, I glued a pre cured fiberglass on the inside and it seems to do the trick stopping the crack from expending further. I did not bother to remove the covering from the fuselage in the section under the canopy. https://cimg9.ibsrv.net/gimg/www.rcu...8ddf86bf82.jpg https://cimg0.ibsrv.net/gimg/www.rcu...f957dacdc6.jpg https://cimg1.ibsrv.net/gimg/www.rcu...ed220c0846.jpg https://cimg2.ibsrv.net/gimg/www.rcu...6564585fc2.jpg https://cimg3.ibsrv.net/gimg/www.rcu...10f5372b52.jpg Cheers, Eran |
The uncovered fuselage reveals some issues:
https://cimg8.ibsrv.net/gimg/www.rcu...0527d3c2d8.jpg https://cimg9.ibsrv.net/gimg/www.rcu...da7b25ba84.jpg https://cimg0.ibsrv.net/gimg/www.rcu...4d7a6f5f18.jpg https://cimg1.ibsrv.net/gimg/www.rcu...c4777c70f7.jpg https://cimg2.ibsrv.net/gimg/www.rcu...6c3735d82c.jpg https://cimg3.ibsrv.net/gimg/www.rcu...e3251da35a.jpg https://cimg4.ibsrv.net/gimg/www.rcu...28d9a4a476.jpg Cheers, Eran |
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The re-covering was done by using Monokote. Bottom main colour is white. All control surfaces to be sealed.
It can be seen how the iron got stained by residue while covering and stained the Monokote, which required me to clean the newly applied covering once covering was completed. https://cimg4.ibsrv.net/gimg/www.rcu...f9272f8e78.jpg https://cimg5.ibsrv.net/gimg/www.rcu...ccad269165.jpg https://cimg6.ibsrv.net/gimg/www.rcu...0a9cd7b08c.jpg https://cimg7.ibsrv.net/gimg/www.rcu...3b7d6d9bc4.jpg https://cimg8.ibsrv.net/gimg/www.rcu...ecc0b60fe2.jpg https://cimg9.ibsrv.net/gimg/www.rcu...ea275106ce.jpg https://cimg0.ibsrv.net/gimg/www.rcu...c5d1db8b92.jpg Cheers, Eran |
The top main colour is red. Starting at the tail and going forward.
https://cimg2.ibsrv.net/gimg/www.rcu...84f9d4e03d.jpg https://cimg3.ibsrv.net/gimg/www.rcu...1ea68159d3.jpg https://cimg4.ibsrv.net/gimg/www.rcu...86afe7414d.jpg https://cimg5.ibsrv.net/gimg/www.rcu...473cb68d17.jpg https://cimg6.ibsrv.net/gimg/www.rcu...10e349f0b1.jpg https://cimg7.ibsrv.net/gimg/www.rcu...177a3a907a.jpg https://cimg8.ibsrv.net/gimg/www.rcu...cf712477bd.jpg https://cimg9.ibsrv.net/gimg/www.rcu...bb9bc754a9.jpg https://cimg0.ibsrv.net/gimg/www.rcu...2559d6ca88.jpg Cheers, Eran |
The rest of the fuselage...
https://cimg1.ibsrv.net/gimg/www.rcu...38582812b0.jpg https://cimg2.ibsrv.net/gimg/www.rcu...6982a343a3.jpg https://cimg3.ibsrv.net/gimg/www.rcu...6d3abe3fa7.jpg https://cimg4.ibsrv.net/gimg/www.rcu...c305c5e12e.jpg https://cimg5.ibsrv.net/gimg/www.rcu...2fe1d61f6b.jpg https://cimg6.ibsrv.net/gimg/www.rcu...fce488da13.jpg https://cimg7.ibsrv.net/gimg/www.rcu...7d2063c87d.jpg Cheers, Eran |
A closer look at the wing as received. The red strips on the bottom are stickers, not covering material.
https://cimg9.ibsrv.net/gimg/www.rcu...d6aa4f3cea.jpg https://cimg0.ibsrv.net/gimg/www.rcu...87ec4b2470.jpg https://cimg1.ibsrv.net/gimg/www.rcu...962cba1367.jpg https://cimg2.ibsrv.net/gimg/www.rcu...4ed576935d.jpg https://cimg3.ibsrv.net/gimg/www.rcu...b62268b193.jpg https://cimg4.ibsrv.net/gimg/www.rcu...4c1b5edbc1.jpg Cheers, Eran |
The removal of the wing covering was very messy. Once done, some damage was noted with few broken ribs. This was an easy repair.
https://cimg8.ibsrv.net/gimg/www.rcu...d1b68ba5f3.jpg https://cimg9.ibsrv.net/gimg/www.rcu...5bcab996de.jpg https://cimg0.ibsrv.net/gimg/www.rcu...9b4db93f82.jpg https://cimg1.ibsrv.net/gimg/www.rcu...ed025dfb5d.jpg https://cimg2.ibsrv.net/gimg/www.rcu...3b6c4471f0.jpg https://cimg3.ibsrv.net/gimg/www.rcu...67de7d948a.jpg https://cimg4.ibsrv.net/gimg/www.rcu...53d277edf9.jpg https://cimg5.ibsrv.net/gimg/www.rcu...ce06b96525.jpg https://cimg6.ibsrv.net/gimg/www.rcu...68187d6ad1.jpg Cheers, Eran |
Again, main colours white and red.
https://cimg3.ibsrv.net/gimg/www.rcu...6cb1dfb400.jpg https://cimg4.ibsrv.net/gimg/www.rcu...a7a59de16b.jpg https://cimg5.ibsrv.net/gimg/www.rcu...f2578bdda7.jpg https://cimg6.ibsrv.net/gimg/www.rcu...f49c4ea4b5.jpg https://cimg7.ibsrv.net/gimg/www.rcu...33cbe377dd.jpg https://cimg8.ibsrv.net/gimg/www.rcu...38d135f757.jpg Cheers, Eran |
Making some covering patterns. I always use stripes on the bottom to assist with orientation in flight, and something nice (and easy) for the top made on clear template to get the size correct and then transferred to the Monokote.
https://cimg5.ibsrv.net/gimg/www.rcu...16d972412e.jpg https://cimg6.ibsrv.net/gimg/www.rcu...a8a11eecb9.jpg https://cimg7.ibsrv.net/gimg/www.rcu...3f30318641.jpg https://cimg8.ibsrv.net/gimg/www.rcu...e87f725e31.jpg https://cimg9.ibsrv.net/gimg/www.rcu...b20f3e25da.jpg https://cimg0.ibsrv.net/gimg/www.rcu...0c434b0980.jpg https://cimg1.ibsrv.net/gimg/www.rcu...c6bec949e0.jpg https://cimg2.ibsrv.net/gimg/www.rcu...9c4e46d8a3.jpg https://cimg3.ibsrv.net/gimg/www.rcu...6a5dafa102.jpg https://cimg4.ibsrv.net/gimg/www.rcu...c96c6f548e.jpg https://cimg5.ibsrv.net/gimg/www.rcu...6772ace1af.jpg https://cimg6.ibsrv.net/gimg/www.rcu...52dcb6b88e.jpg Cheers, Eran |
The fuselage was looking a bit bare, so I created the manufacturer logo in Monokote after printing it on paper to size...
https://cimg0.ibsrv.net/gimg/www.rcu...3bcc25b6e6.jpg https://cimg1.ibsrv.net/gimg/www.rcu...1833e71ab2.jpg https://cimg2.ibsrv.net/gimg/www.rcu...c0de626d18.jpg https://cimg3.ibsrv.net/gimg/www.rcu...49b11d25cd.jpg Cheers, Eran |
Now that the aeroplane was in ARF stage, I installed the gear. Hardly none of the original gear supplied by the manufacturer was re-used, almost all of it was replaced as it was of poor quality.
https://cimg8.ibsrv.net/gimg/www.rcu...da7cbf92d5.jpg https://cimg9.ibsrv.net/gimg/www.rcu...35d5fb874e.jpg https://cimg0.ibsrv.net/gimg/www.rcu...9530158b9d.jpg https://cimg1.ibsrv.net/gimg/www.rcu...3193e6bc1a.jpg https://cimg2.ibsrv.net/gimg/www.rcu...e9de468d41.jpg https://cimg3.ibsrv.net/gimg/www.rcu...8094d3bbff.jpg https://cimg4.ibsrv.net/gimg/www.rcu...ed24299c4c.jpg https://cimg5.ibsrv.net/gimg/www.rcu...4226489448.jpg https://cimg6.ibsrv.net/gimg/www.rcu...8b791b14e5.jpg https://cimg7.ibsrv.net/gimg/www.rcu...9040b8fdbc.jpg Cheers, Eran |
The main undercarriage was installed with fabricated brackets.
https://cimg5.ibsrv.net/gimg/www.rcu...0feb12edfa.jpg https://cimg6.ibsrv.net/gimg/www.rcu...ab870992ec.jpg https://cimg7.ibsrv.net/gimg/www.rcu...57d742259c.jpg Cheers, Eran |
The true catalyst for going ahead with this project, which was sitting on my "to do list" for few months after receiving it was that I managed to buy an O.S. FT-120 Gemini II engine. This was an ideal airframe for it as it has a wide firewall to accommodate the supplied engine mount. I did have to plug the numerous holes already drilled in the firewall as this airframe had at least two other engines prior to my own installation.
https://cimg6.ibsrv.net/gimg/www.rcu...872fa35e18.jpg https://cimg0.ibsrv.net/gimg/www.rcu...2cf4e498fd.jpg https://cimg1.ibsrv.net/gimg/www.rcu...e95cbfe57e.jpg https://cimg9.ibsrv.net/gimg/www.rcu...86219f4dc3.jpg https://cimg8.ibsrv.net/gimg/www.rcu...789937be26.jpg https://cimg7.ibsrv.net/gimg/www.rcu...9673c2cc8d.jpg Cheers, Eran |
Throttle control and fuel tank assembly. The fuel tank was re-located to sit as low as possible on a newly fabricated removable tray, as this engine has the carburetor positioned very low, resulting in fuel siphoning out if the fuel tank installed high.
https://cimg8.ibsrv.net/gimg/www.rcu...741751e9f5.jpg https://cimg9.ibsrv.net/gimg/www.rcu...2bbd302771.jpg https://cimg0.ibsrv.net/gimg/www.rcu...23d4ef5414.jpg https://cimg1.ibsrv.net/gimg/www.rcu...1f53ae564f.jpg https://cimg2.ibsrv.net/gimg/www.rcu...857bfb96cd.jpg https://cimg3.ibsrv.net/gimg/www.rcu...0387ebe43c.jpg |
Final touches - an on-board glow plug heating system was installed which is powered by a dedicated battery. Switches, battery trays and receiver were installed.
The prop had to be rimmed to 12mm to fit the engine shaft, and a Sullivan tail wheel replaced the tail skid. https://cimg4.ibsrv.net/gimg/www.rcu...50eadade52.jpg https://cimg6.ibsrv.net/gimg/www.rcu...ea7b2db364.jpg https://cimg7.ibsrv.net/gimg/www.rcu...a667d3255e.jpg https://cimg8.ibsrv.net/gimg/www.rcu...9d627493fa.jpg https://cimg9.ibsrv.net/gimg/www.rcu...60498e264a.jpg https://cimg0.ibsrv.net/gimg/www.rcu...56f33a4732.jpg https://cimg2.ibsrv.net/gimg/www.rcu...23ece5aaac.jpg https://cimg3.ibsrv.net/gimg/www.rcu...477963a495.jpg https://cimg4.ibsrv.net/gimg/www.rcu...7ad80a5fca.jpg https://cimg5.ibsrv.net/gimg/www.rcu...347493a25f.jpg https://cimg6.ibsrv.net/gimg/www.rcu...81725d3f0d.jpg Cheers, Eran |
Some static photos and CG check prior to being ready to fly
https://cimg8.ibsrv.net/gimg/www.rcu...07586e52e5.jpg https://cimg9.ibsrv.net/gimg/www.rcu...80ecc2c536.jpg https://cimg0.ibsrv.net/gimg/www.rcu...b8d6b6e95a.jpg https://cimg1.ibsrv.net/gimg/www.rcu...12e88be558.jpg https://cimg2.ibsrv.net/gimg/www.rcu...f12edfd98f.jpg https://cimg3.ibsrv.net/gimg/www.rcu...50d22e37dc.jpg Cheers, Eran |
Finally, last Sunday (9th April 2023) it was time for a test flight at the Wanneroo Aeromodellers club in Western Australia.
https://cimg8.ibsrv.net/gimg/www.rcu...c47e195cbb.jpg https://cimg9.ibsrv.net/gimg/www.rcu...e78b6c9e9f.jpg https://cimg7.ibsrv.net/gimg/www.rcu...ae3a6273b7.jpg https://cimg0.ibsrv.net/gimg/www.rcu...d36065f3b3.jpg https://cimg1.ibsrv.net/gimg/www.rcu...af4be06ac0.jpg https://cimg2.ibsrv.net/gimg/www.rcu...169e0914f7.jpg https://cimg3.ibsrv.net/gimg/www.rcu...acec7ff740.jpg https://cimg4.ibsrv.net/gimg/www.rcu...f73db0d189.jpg https://cimg5.ibsrv.net/gimg/www.rcu...9331d2e3fe.jpg https://cimg6.ibsrv.net/gimg/www.rcu...363d111e41.jpg Cheers, Eran |
The test flight was very successful, and was followed by further three flights on the day. The aeroplane is flying as expected, i.e. very well. The engine requires a very long run-in process (10 fuel tanks) and therefore no aerobatics were performed, but I have no doubt that this aeroplane will perform all the basic aerobatics well.
I hope this project will inspire others to give an old airframe a chance to grace the sky. Some snippets from the test flight were captured by a club member on his phone and the video is available here: Cheers, Eran |
Super Sports Senior by World Models.
Originally Posted by erans
(Post 12768799)
The test flight was very successful, and was followed by further three flights on the day. The aeroplane is flying as expected, i.e. very well. The engine requires a very long run-in process (10 fuel tanks) and therefore no aerobatics were performed, but I have no doubt that this aeroplane will perform all the basic aerobatics well.
I hope this project will inspire others to give an old airframe a chance to grace the sky. Some snippets from the test flight were captured by a club member on his phone and the video is available here: https://www.youtube.com/watch?v=Ig5FkUPoROs Cheers, Eran |
easystar123 - Thank you for your kind comment. This aeroplane became one of my favorite aeroplanes to fly. I am surprised that up to the point I received it I never heard of it (considering how well it fly).
To your question, there are few ASP 91 at my club and they are of similar power to other engines in that class, such as the O.S. FS-91. They are also seems to be reliable engines. While these engines are of similar power to the O.S. FT-120 Gemini (that I have on my aeroplane), the difference is in the prop size. The Gemini delivers the power to a 16x6 prop compared with a 14x6 prop on most 91 four strokes. From the SAITO engines you mentioned, I would go for the SAITO FA-100 with a 15" prop. Cheers, Eran |
Originally Posted by erans
(Post 12797533)
easystar123 - Thank you for your kind comment. This aeroplane became one of my favorite aeroplanes to fly. I am surprised that up to the point I received it I never heard of it (considering how well it fly).
To your question, there are few ASP 91 at my club and they are of similar power to other engines in that class, such as the O.S. FS-91. They are also seems to be reliable engines. While these engines are of similar power to the O.S. FT-120 Gemini (that I have on my aeroplane), the difference is in the prop size. The Gemini delivers the power to a 16x6 prop compared with a 14x6 prop on most 91 four strokes. From the SAITO engines you mentioned, I would go for the SAITO FA-100 with a 15" prop. T Cheers, Eran |
2 Attachment(s)
Originally Posted by erans
(Post 12797533)
easystar123 - Thank you for your kind comment. This aeroplane became one of my favorite aeroplanes to fly. I am surprised that up to the point I received it I never heard of it (considering how well it fly).
To your question, there are few ASP 91 at my club and they are of similar power to other engines in that class, such as the O.S. FS-91. They are also seems to be reliable engines. While these engines are of similar power to the O.S. FT-120 Gemini (that I have on my aeroplane), the difference is in the prop size. The Gemini delivers the power to a 16x6 prop compared with a 14x6 prop on most 91 four strokes. From the SAITO engines you mentioned, I would go for the SAITO FA-100 with a 15" prop. Cheers, Eran |
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