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Zenoah G-23 & G-26 help.

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Old 07-18-2013, 03:52 PM
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Dave172
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Default Zenoah G-23 & G-26 help.

I have the G-23 and G-26 aircraft engines. Both engines have same the problem. They will not start by hand flipping, they will only start when I use my hand drill with adapter. Once started they run great, high speed and idle speeds no problem. I have checked plug gaps, mag gaps and prop position, even bought new fuel. Any suggestions?
Old 07-18-2013, 04:04 PM
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Default RE: Zenoah G-23 & G-26 help.

Sometimes throttle position means a lot on starting. When you run your engine, make sure you have the Idle speed set maybe a tad fast or at the smoothest running. Now shut TX off so that same Idle speed is set. Then try your hand start at that throttle setting. Best Regards, Capt,n
Old 07-18-2013, 04:55 PM
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Default RE: Zenoah G-23 & G-26 help.

Dave , Tell us what your starting procedures are . Sometimes just a change in a procedure makes a huge difference . Begin with how you would normally attempt to start the engine . Decribe when you would choke the engine, what the throttle position would be , ignition on or off , how many flips etc....
Old 07-18-2013, 05:04 PM
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Default RE: Zenoah G-23 & G-26 help.

My starting procedures. ignition off, flip prop till I see fuel being pulled into carb. No choke on carb, I use my palm as a choke. Throttle 1/4 open, ignition on and try to start engine.
Old 07-18-2013, 05:08 PM
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Default RE: Zenoah G-23 & G-26 help.

Dave, you mention mag gaps so I assume you do not have the engines with electronic ignitions. You need a hearty flip to get the mag to generate a spark. I do believe it is something equivalent to a couple of hundred RPMs os more. One of my friends never hand any luck getting them hand started and bought a starter. Dan.
Old 07-18-2013, 05:12 PM
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Default RE: Zenoah G-23 & G-26 help.

Gota get it good and wet,fuel in velocity stack,when cold starting,it will fire.Good luck
Old 07-18-2013, 05:20 PM
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Default RE: Zenoah G-23 & G-26 help.

Before I switched my G23 from mag to CDI it hand started quite easily, but one very important thing of note is that most all Zen engines including the G23 and 26 like to be very wet when starting and requires a healthy flip to get them going.
Old 07-18-2013, 05:27 PM
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Default RE: Zenoah G-23 & G-26 help.

Zenoah magneto engines like to be very wet with fuel and need a strong quick flip. The procedure that works the best for me is to open the throttle fully , Ignition off , choke then engine untill fuel is dripping freely out of the carb , remove hand from the carb or open choke and flip the prop 2 or 3 times with the throttle still open IGNITION STILL OFF, (this draws the fuel into the cylinder) Reduce the throttle to slightly off idle, TURN IGNITION ON and flip the prop with great vigor untill the engine fires.
The keys are: 1) to get it wet with fuel ,2) get the fuel into the cylinder , 3) Flip it with enough speed to generate a good spark.
Now this is assuming that you have placed the prop and magneto magnets in the correct positions relative the the coil.
Old 07-18-2013, 06:05 PM
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Default RE: Zenoah G-23 & G-26 help.


ORIGINAL: CK1

Zenoah magneto engines like to be very wet with fuel and need a strong quick flip. The procedure that works the best for me is to open the throttle fully , Ignition off , choke then engine untill fuel is dripping freely out of the carb , remove hand from the carb or open choke and flip the prop 2 or 3 times with the throttle still open IGNITION STILL OFF, (this draws the fuel into the cylinder) Reduce the throttle to slightly off idle, TURN IGNITION ON and flip the prop with great vigor untill the engine fires.
The keys are: 1) to get it wet with fuel ,2) get the fuel into the cylinder , 3) Flip it with enough speed to generate a good spark.
Now this is assuming that you have placed the prop and magneto magnets in the correct positions relative the the coil.

The above is my exact starting routine which works every time.
Old 07-18-2013, 06:43 PM
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Default RE: Zenoah G-23 & G-26 help.

I had some engines that where really hard to start, got tired of hand starting.
The ones you can buy where rather expensive and required 24 Volts to start a bigger engine.

So I got myself a motorcycle starter motor, build a little frame around it and a chain reduction gear.
Costs a few bucks and runs on 12 Volts with lots of torque.



Old 07-19-2013, 02:38 AM
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Default RE: Zenoah G-23 & G-26 help.

i hand start both my g-62's and my g-23 with no problems. the secret is prop position in relation to the mag magnets . if you pm me i'll be happy to give you my number and i can help you better over the phone. it's not as hard to start as you may thing ,WB_1
Old 07-19-2013, 04:19 AM
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Default RE: Zenoah G-23 & G-26 help.


ORIGINAL: OliverJacob

I had some engines that where really hard to start, got tired of hand starting.
The ones you can buy where rather expensive and required 24 Volts to start a bigger engine.

So I got myself a motorcycle starter motor, build a little frame around it and a chain reduction gear.
Costs a few bucks and runs on 12 Volts with lots of torque.




How about some pics of your starter? Thanks.
Old 07-19-2013, 05:33 AM
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Default RE: Zenoah G-23 & G-26 help.


ORIGINAL: warbird_1

i hand start both my g-62's and my g-23 with no problems. the secret is prop position in relation to the mag magnets . if you pm me i'll be happy to give you my number and i can help you better over the phone. it's not as hard to start as you may thing ,WB_1
Exactly!

You can't just put these up against compression and flip the prop

Milton from RC Extreme Power told me what was going on, apparently there's two points the hub has to pass, one that charges the ignition, one that fires the spark. If you put the prop against compression you're only passing the second point.
Old 07-19-2013, 06:20 AM
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Default RE: Zenoah G-23 & G-26 help.

i have 3 of the engines all hand start>>> engine off i flip 5 times turn engine on>> 2 flips and it starts>>>
Old 07-19-2013, 09:23 AM
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Default RE: Zenoah G-23 & G-26 help.

that's right. the secret is to have fast motion on the stator before the first magnet gets to the coil other wise your just flipping past TDC.
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Old 07-19-2013, 11:20 AM
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Default RE: Zenoah G-23 & G-26 help.

I just use an electric starter

I about tore my rotator cuff the first time I tried to hand start my first Zenoah, then I read the damn directions LOL
Old 07-19-2013, 12:42 PM
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Default RE: Zenoah G-23 & G-26 help.


ORIGINAL: warbird_1

that's right. the secret is to have fast motion on the stator before the first magnet gets to the coil other wise your just flipping past TDC.
This is the way - pull the prop back off of compression about 1/4 turn and then with a gloved hand, flip it from this position through top dead center and they will start right up. Took me a while and a little practice but it does work.
Old 07-19-2013, 02:26 PM
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Default RE: Zenoah G-23 & G-26 help.

Here is my home build starter. The motor is a Suzuki GSX 600 starter.
I had the parts laying around, otherwise I'd use a belt reduction gear
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Old 07-19-2013, 03:07 PM
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Default RE: Zenoah G-23 & G-26 help.

Definitely the nicest home made starter setup I have seen. Very nice work.

Think you'll ever need to start a 600cc airplane engine??

I bet it wings over any engine you've tried it on with no sweat!

AV8TOR
Old 07-19-2013, 03:25 PM
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Default RE: Zenoah G-23 & G-26 help.

Thanks,

it works nicely, but the biggest engine I have is a 50cc.
I'd think it will turn over a 100cc engine, but over that it needs a higher reduction gear.

So I am happy with it and saved some serious money, which of course was spend on another plane
Old 07-19-2013, 03:28 PM
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Default RE: Zenoah G-23 & G-26 help.

OSHA would make you put a chain guard on it!
Old 07-19-2013, 05:42 PM
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Default RE: Zenoah G-23 & G-26 help.

Here is one I made from the motor out of an electric scooter. The scooter was 24 volt; I run this starter off 2 three cell 3500mah Lipoly packs for 22.2 volts . It's a brute! Way stronger than the old gear reduced starter I had before. For most people it would need an extra handle for two hands.

AV8TOR
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Old 07-19-2013, 07:11 PM
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Default RE: Zenoah G-23 & G-26 help.

This my help,

http://www3.towerhobbies.com/cgi-bin...&I=LXBCKA&P=ML


Old 07-19-2013, 09:06 PM
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Default RE: Zenoah G-23 & G-26 help.

That scooter motor is a good idea. Don't know why we should pay $350+ to get a decend starter.
Yeah, a chain guard would be great, I thought I am fine as long as I can resist the urge to put my finger in the chain
Old 07-19-2013, 11:13 PM
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Default RE: Zenoah G-23 & G-26 help.

Funny you should mention that. As I made my last post, I was thinking that if they would just charge reasonable prices for things in our hobby, we wouldn't be forced to find ways to make things and adapt other devices for our use.

AV8TOR

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