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-   -   Photos of how to replace ignition cap?? (https://www.rcuniverse.com/forum/gas-engines-142/10718197-photos-how-replace-ignition-cap.html)

captinjohn 02-05-2013 05:19 AM

RE: Photos of how to replace ignition cap??
 
Thanks for the bump up....it is very good data. I forgot about the "Booster Gap" search so here is a link to that. http://www.summitracing.com/search/p...pe/spark-plugs http://www.rcuniverse.com/forum/js/f...wink_smile.gif

captinjohn 02-05-2013 05:38 AM

RE: Photos of how to replace ignition cap??
 
Booster gap sparkplug.

<div style="position: absolute; width: 723px; border-top: #000000 1px solid; top: 120px; left: 46px"></div><div class="im1">http://firetrucksandequipment.tpub.c...4P-1_615_2.jpg</div><div style="position: absolute; width: 723px; border-top: #000000 1px solid; top: 869px; left: 46px"></div><! text starts here ><span class="ps0"><nobr><span class="ft0">TRUCK SERVICE MANUAL</span></nobr></span> <span class="ps1"><nobr><span class="ft0">TM 5-4210-230-14&amp;P-1</span></nobr></span> <span class="ps2"><nobr><span class="ft0">ELECTRICAL</span></nobr></span> <span class="ps3"><nobr>INSTALLATION</nobr></span> <span class="ps4"><nobr>When installing spark plugs, always be sure gasket seats and</nobr></span> <span class="ps5"><nobr>threads are clean.</nobr></span> <span class="ps6"><nobr>Using a torque wrench, tighten plugs to 2830 ft. lbs.</nobr></span> <span class="ps7"><nobr>BOOSTER GAP PLUG</nobr></span> <span class="ps8"><nobr>For the past several years auxiliary gap (Booster Gap)</nobr></span> <span class="ps9"><nobr>spark plugs have been used in certain IH engines,</nobr></span> <span class="ps10"><nobr><span class="ft2"><font size="2">Fig. 19</font></span></nobr></span> <span class="ps11"><nobr>Prior to IH approval, the Booster Gap design was</nobr></span> <span class="ps12"><nobr>thoroughly tested and evaluated, at which time their anti-</nobr></span> <span class="ps13"><nobr>fouling characteristics were firmly established.</nobr></span> <span class="ps14"><nobr><span class="ft3"><u><span class="em0">What</span><span class="em1"> </span><span class="em1">is</span><span class="em1"> </span><span class="em1">a</span><span class="em1"> </span><span class="em1">Booster</span><span class="em1"> </span><span class="em1">Gap</span><span class="em1"> </span><span class="em1">plug?</span></u></span></nobr></span> <span class="ps15"><nobr>This plug has an internal <u><span class="em0">air</span><span class="em0"> </span><span class="em0">gap</span></u> between the center electrode</nobr></span> <span class="ps16"><nobr>and the terminal stud.</nobr></span> <span class="ps17"><nobr><span class="ft3"><u><span class="em0">How</span><span class="em1"> </span><span class="em1">do</span><span class="em1"> </span><span class="em1">they</span><span class="em1"> </span><span class="em1">work?</span></u></span></nobr></span> <span class="ps18"><nobr>Most servicemen know that misfire will occur when a</nobr></span> <span class="ps19"><nobr>conventional spark plug is fouled. As the coil attempts to build</nobr></span> <span class="ps20"><nobr>up voltage on the "dirty" firing end, it "sees" an easier path to</nobr></span> <span class="ps21"><nobr>ground over the deposits. This short circuit prevents normal</nobr></span> <span class="ps22"><nobr>voltage buildup. The Booster Gap, however, <span class="em0"><u>isolates</u></span> the coil</nobr></span> <span class="ps23"><nobr>from the fouling deposits, allowing near normal voltage build-</nobr></span> <span class="ps24"><nobr>up. The instant the Booster Gap sparks, sufficient voltage</nobr></span> <span class="ps25"><nobr>appears across the firing gap and normal ignition results.</nobr></span> <span class="ps26"><nobr>When you remove a plug wire from a fouled plug and let the</nobr></span> <span class="ps27"><nobr>spark jump from the cable to the plug terminal to make the</nobr></span> <span class="ps28"><nobr>plug fire, you are using this same Booster Gap principle.</nobr></span> <span class="ps29"><nobr><span class="ft3"><u><span class="em0">Where</span><span class="em1"> </span><span class="em1">are</span><span class="em1"> </span><span class="em1">Booster</span><span class="em1"> </span><span class="em1">Gap</span><span class="em1"> </span><span class="em1">plugs</span><span class="em1"> </span><span class="em1">used?</span></u></span></nobr></span> <span class="ps30"><nobr>Maximum benefit from this design is obtained in</nobr></span> <span class="ps31"><nobr>engines that operate over a wide load and speed range. For</nobr></span> <span class="ps32"><nobr>example, a heat range cool enough for highway service will</nobr></span> <span class="ps33"><nobr>have better fouling protection during stop-start city delivery</nobr></span> <span class="ps34"><nobr>service with the Booster Gap.</nobr></span> <span class="ps35"><nobr>Furthermore, the Booster Gap has been instrumental in</nobr></span> <span class="ps36"><nobr>reducing the complaints of "break-in fouling" in new engines.</nobr></span> <span class="ps37"><nobr>In many cases misfire due to oil fouling in older</nobr></span> <span class="ps38"><nobr>engines can be relieved simply by using the recommended</nobr></span> <span class="ps39"><nobr>heat range plug incorporating a Booster Gap.</nobr></span> <span class="ps40"><nobr><span class="ft3"><u><span class="em0">A</span><span class="em1"> </span><span class="em1">cure</span><span class="em1">-</span><span class="em1">all?</span></u></span></nobr></span> <span class="ps41"><nobr>Not </nobr></span><span class="ps42"><nobr>at </nobr></span><span class="ps43"><nobr>all. </nobr></span><span class="ps44"><nobr></nobr></span><span class="ps45"><nobr>Booster </nobr></span><span class="ps46"><nobr>Gap </nobr></span><span class="ps47"><nobr>plugs </nobr></span><span class="ps48"><nobr>used </nobr></span><span class="ps49"><nobr>where</nobr></span> <span class="ps50"><nobr>recommended and applicable to help solve fouling problems</nobr></span> <span class="ps51"><nobr>will give excellent results. However, the need for the correct</nobr></span> <span class="ps52"><nobr>selection of plugs in the proper heat range based on type of</nobr></span> <span class="ps53"><nobr>vehicle operation is important.</nobr></span> <span class="ps54"><nobr>Where more severe conditions of fouling as a result of</nobr></span> <span class="ps55"><nobr>light service application or break-in fouling on engines occurs,</nobr></span> <span class="ps56"><nobr>the alternate recommended hotter type plug with Booster Gap</nobr></span> <span class="ps57"><nobr>should be used.</nobr></span> <span class="ps58"><nobr><span class="ft3"><u><span class="em0">Voltage</span><span class="em1"> </span><span class="em1">Requirements</span></u></span></nobr></span> <span class="ps59"><nobr>While nominal in amount, the Booster Gap does</nobr></span> <span class="ps60"><nobr>require more voltage <span class="em0"><u>initially</u></span> than conventional spark plugs.</nobr></span> <span class="ps61"><nobr>This higher requirement diminishes, however, after several</nobr></span> <span class="ps62"><nobr>thousand miles of use.</nobr></span> <span class="ps63"><nobr>Most any ignition system has more than adequate</nobr></span> <span class="ps64"><nobr>reserve to supply the bit of extra voltage requirement; if you</nobr></span> <span class="ps65"><nobr>experience misfiring with Booster Gap plugs and not with</nobr></span> <span class="ps66"><nobr>conventional plugs, chances are the ignition system is</nobr></span> <span class="ps67"><nobr>marginal.</nobr></span> <span class="ps68"><nobr>It should also be pointed out that Booster Gap plugs</nobr></span> <span class="ps69"><nobr>are <span class="em0"><u>not</u></span> resistor plugs. If radio interference is a problem on</nobr></span> <span class="ps70"><nobr>older vehicles having nonresistor ignition cables, it may be</nobr></span> <span class="ps71"><nobr>necessary to install resistance leads (cables). Booster Gap</nobr></span> <span class="ps72"><nobr>plugs may be used in conjunction with resistance-type ignition</nobr></span> <span class="ps73"><nobr>cables to obtain interference suppression and still obtain the</nobr></span> <span class="ps74"><nobr>added benefits of the Booster Gap. This is the combination</nobr></span> <span class="ps75"><nobr>that is recommended on all gasoline powered motor truck</nobr></span> <span class="ps76"><nobr>engines.</nobr></span> <span class="ps77"><nobr><span class="ft0">CTS-2016-J Page 8</span></nobr></span> <span class="ps78"><nobr><span class="ft4"><font size="1">PRINTED IN UNITED STATES OF AMERICA</font></span></nobr></span>

ahicks 02-05-2013 05:51 AM

RE: Photos of how to replace ignition cap??
 
Yes, make sure those plugs are torqued to 2830 ft. lbs.!

dirtybird 02-05-2013 07:46 AM

RE: Photos of how to replace ignition cap??
 


ORIGINAL: WRK

The resister greatly reduces the ''ringing'' of the high voltage path from the coil to the plug, this ringing is what causes the R.F. generation, the resistor does effect the ignitions characteristics, mostly reducing the duration of the spark.

The old booster gap was fairly effective in reducing plug fouling in some engines that were prone to it, the availability of modern oils that produce less deposits eliminated the need for the booster gap for the most part.

The introduction of Capacitive Discharge ignitions systems with their very fast secondary voltage rise time did more than anything in reducing plug fouling in 2 stroke engines, Capacitive Discharge systems tend to produce more R.F. interference that older type of ignitions which is why more shielding is required when using them in close proximity of radio equipment.
Well I disagree.
The ringing on the old point type was an important source that made the spark stronger. The capacitor in series with the coil formed a series resonate frequency unit. Each time the charged bounced back and forth between the capacitor and the coil an additional spark was generated. Thus several hundred sparks were generated and produced a fat spark.
If you doubt this try an old spark system and remove the capacitor. You will still get a spark but your engine will not run properly. The capacitor also helped prevent arcing in the points but that was the result of having the capacitor to dump the charge into instead of across the points.
I think the resistor limits the risetime of the square wave produced when the spark shorts out the pulse from the coil.
If you analyze a square wave you will come to the conclusion that the rise time creates the highest frequency produced by the wave. You limit the rise time and you limit the frequencies below that that will interfere with your system.

JeffH 02-06-2013 10:13 AM

RE: Photos of how to replace ignition cap??
 


ORIGINAL: ahicks

Yes, make sure those plugs are torqued to 2830 ft. lbs.!
I saw that too....My 30" torque wrench onlyh goes to 360 ft-lbs....I guess if I put a 10 foot pipe on it and stand on the other side of the driveway, I can get 2830 ft lbs!! lol :D:D

captinjohn 02-08-2013 05:11 AM

RE: Photos of how to replace ignition cap??
 


ORIGINAL: JeffH



ORIGINAL: ahicks

Yes, make sure those plugs are torqued to 2830 ft. lbs.!
I saw that too....My 30" torque wrench onlyh goes to 360 ft-lbs....I guess if I put a 10 foot pipe on it and stand on the other side of the driveway, I can get 2830 ft lbs!! lol :D:D
Idea.....place a big fan blade on that 10 foot pipe and use some of the your "Hot Air" and get even more ft pounds...maybe break the pipe!

WRK 02-08-2013 07:44 AM

RE: Photos of how to replace ignition cap??
 
In CD systems the duration of the spark is determined in large part by the leakage inductance in the ignition coil as well
as the energy stored in the capacitor, generally speaking there is little
series resonance effect between the coil primary and the capacitor
because any ringing current trying to go through the SCR backwards turns off the SCR immediately, divorcing the
capacitor from the coil (actually the coil is more properly called a pulse transformer, it is not the primary storer of energy).
There is some oscillation formed by the stray capacitance of the secondary (high voltage) winding of the pulse transformer
and it's inductance, the RF noise generation is the result of the very fast rise time of the secondary voltage of a CD system,
this rise time is on the order of + or - one microsecond and the duration of the spark on small systems like we use on our engines is
on the order of 100 micro seconds. The suppression resistors job is to reduce the rise time and damp the secondary circuit in conjunction
with the secondary stray capacitance. The suppression resistor does reduce the energy available at the spark plug which limits
how much resistance can be used.


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