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Aviation Models 35% Yak Build

Old 12-06-2005, 05:24 PM
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Leardriver
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Default Aviation Models 35% Yak Build

Time to get started on the next RCU review subject..........the Aviation Models 35% Yak 54! Guys, this is a large model.....for a 35% airplane it sure does take up some space! 107" wing span with 2223 squares of wing area. It is also 94" long from the tail to the front of the cowl. I made a valiant attempt to take a photo of the plane assembled but it took up a large amount of my living room! Here are a few shots but I couldn't quit get the entire plane in.

I'll try to keep the build consistent, but work does sometimes interfere[]. However, it looks like this is going to be a very straight forward assembly.

The equipment to be installed....DA100/MTW TDK75 cannisters, JR8611/8611a, (3)Duralite 3000mah Lipo and NEW Mini Powerbox, (very cool product), Dubro Hardware (cause I just prefer it in general), Mejlick 28x10 prop, 3W tail wheel. The provided hardware package is extensive and includes main wheels, a machined and polished spinner, all hinges (which are already in place and just need to be glued in), links/clevises, control horns (big ones), and all associated bolts and nuts. Oh yea...it is all SAE.

PaulP
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Old 12-06-2005, 06:21 PM
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mayday
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Default RE: Aviation Models 35% Yak Build

Wahoo!! I've always wanted a Yak, and have come within a hair of bringing one to the workbench a couple times. Please do keep the build pics coming. No matter how good the manufacturer is, there is ALWAYS something that you run into that you think "if I could start over I'd..". These build threads allow us to do that at the expense of your CA :-)

Nice pics too!

Mayday
Old 12-06-2005, 06:44 PM
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Leardriver
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Default RE: Aviation Models 35% Yak Build

Hey Mayday,

Well I am gonna do my best to keep things going! I have the plane up on it's gear and the front of the motorbox complete. Pics will be posted in a little while....stay tuned!

PaulP
Old 12-06-2005, 09:39 PM
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Default RE: Aviation Models 35% Yak Build

Well here we go!

I got her up on the gear first just to make handle a little easier. The main gear comes drilled and ready to simply bolt up....very nice. It's a no brainer.

The tail wheel is basically as easy as it gets. First mark and drill you chosen tail wheel assembly. Next position it on the hardwood block on the tail and mark the location for the blind nuts. Next remove the access hatch that came taped to the side of the empenange which will give you access. One thing to note here......make sure you dill the hole hardwood block in the tail large enough to accommodate the blind nuts (read: larger than the screw) so the blind nut can be fully seated. The block is very hardwood and if not drilled so the blind nut can easily seat itself than you risk cracking something when you attempt to tighten. I know it is a simple thing but could be overlooked. Anyway, once the blind nuts are seated...bolt on and continue.

Oh yea...the hatch comes predilled but the tabs in the fuse do not...just take a sec and drill. I recommend "tapping" with the screw and then hardening the threads with some thin CA. You'll be happy you did in about 75-100 flights.

I also chose to "seal" the exposed wood around the tail wheel bracket with some thin CA...your choice.
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Old 12-06-2005, 09:47 PM
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Default RE: Aviation Models 35% Yak Build

Here it is up on the gear. Also, a pic of the main gear bolts and the HUGE pipe tunnel. I will get to that soon but suffice it to say the cannisters fit easily.

PaulP
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Old 12-06-2005, 10:08 PM
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Leardriver
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Default RE: Aviation Models 35% Yak Build

Next I have chosen to build the motor box. First dry fit the firewall....mine needed just a little bit of sanding to "fit like a glove" (doing my best Jim Carey impression). Than I located the aluminum brackets that are "bolted" to the inside corners of the motor box and laid them out as well. Once I was satisfied with the location and the fit I marked and drilled the holes for the bolts in the sides of the motor box and the firewall. Next I bolted the brackets to the firewall and prepared to glue the firewall to the SIDES of the motorbox.....note I said sides only (this is because the bottom of the motor box is 1/16 ply and can have a slight bow to it until the triangle block bracing is glued to it...it will make for a nice straight box once all the bracing is ultimately glued in place).

Now.....do not expect the screws and bolts to hold the box in place by themselves while the glue dries! Trust me..use a set of clamps for the process. It is too hard to apply the glue, hold the firewall in place, and than try to tighten all the little screws/nuts (Entice a buddy over for this part with some pizza and beer...it will make your life easier to have a second set of hands available for this step!) Clamp the firewall in place after the glue (epoxy right??) is applied and THAN go back and proceed to tighten the screws/washers/nut assembly. I used blue loctite on the nutsl but I am not sure if it is really necessary.

A quick note: the screws provided work very well but are a little on the soft side, so to avoid stripping them out take care to use the correct size screwdriver! These are the philips/slotted variety so a larger "flathead" screwdriver may work better as you tighten the screws.....your mileage may vary!

When the assembly is dry you already have a very strong firewall between the glue (primary here) and the bolted on brackets (secondary reinforcement). It makes for a very nice sano install once it is done.....

Next I am gonna mount the motor..........
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Old 12-06-2005, 10:19 PM
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Leardriver
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Default RE: Aviation Models 35% Yak Build

Did somebody say.......MOTOR![X(] (Que the fireworks! Que the band!)
BAM!

.....kinda brings a tear to your eye..
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Old 12-07-2005, 12:14 AM
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Default RE: Aviation Models 35% Yak Build

In your opinion! What is the true quality of that ARF. Mainly the covering, and fit?

Perry
Old 12-07-2005, 12:34 AM
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Default RE: Aviation Models 35% Yak Build

Hey PTS,

The covering is Ultracoate and it is extremely well done. I am very impressed with the covering.....it would take me a very long time to do a better job. That is the truth.


As far as the build goes....overall very nice. All the joints are done with "white glue" and other high stress joints are done with epoxy. Everything is lasar cut and fits very well....I have not noted any gaps or bad joints anywhere as of yet.

If I "have to" complain it would be the instruction manual is a little vague, but that issue is being addressed as we speak (type?). At this point...purely based on what I see in front of me......I am very pleased with the overall quality of the plane. If there are any specific things you would like me photograph for you or you simply would like more info, feel free to contact me.

PaulP
Old 12-07-2005, 09:25 PM
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blkbird68
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Default RE: Aviation Models 35% Yak Build

yep....it brings tears to my eyes everytime I see a f#$%^!@# DA!!!!!! [>:][>:]

ORIGINAL: Leardriver

Did somebody say.......MOTOR![X(] (Que the fireworks! Que the band!)
BAM!

.....kinda brings a tear to your eye..
Old 12-07-2005, 11:52 PM
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Leardriver
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Default RE: Aviation Models 35% Yak Build


ORIGINAL: blkbird68

yep....it brings tears to my eyes everytime I see a f#$%^!@# DA!!!!!! [>:][>:]

ORIGINAL: Leardriver

Did somebody say.......MOTOR![X(] (Que the fireworks! Que the band!)
BAM!

.....kinda brings a tear to your eye..

Now Dan, you know what your mother always said...if you can't say something nice, don't say it at all.........................unless it's a 3W or Hitec.......[X(] LOL! Ok...only kidding guys! ...............................mostly.
Old 12-07-2005, 11:57 PM
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Default RE: Aviation Models 35% Yak Build

Ok..back on topic! I was very short on time tonight but I did manage to "hang' the engine and check for alignment. I will let yo all in on the measurement for the DA tomorrow (I hope) because I need to get a longer allen wrench to completely mount the cowl to make sure everything is right, but so far it looks good. Here are two quick shots before I head off to bed:
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Old 12-08-2005, 12:02 AM
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Default RE: Aviation Models 35% Yak Build

How wide is the inside of the cowl?
Let us know the weight when you get her done
Old 12-08-2005, 12:09 AM
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Default RE: Aviation Models 35% Yak Build

Oh yea, one more quick note...at least when using the DA100, you really need to space the motor out off the firewall minimum of a 1/2 unless you are going to "trim the sides of the motor box after the firewall is installed because the cylinder fins won't clear it. Plus it is not a bad idea to give your self a little extra space in front of that big cowl! I like at least an inch between the backplate an the cowl. The engine will also cool a little better if not as "buried" in the cowl....not to mention the "possible" CG benefit (this is yet to be determined on this plane.

Here is the shot of the motor box and the "overhang" that either requires you to cut off or space the motor out. I'll take a better shot tomorrow.
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Old 12-08-2005, 12:17 AM
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Default RE: Aviation Models 35% Yak Build

How wide is the cowl.....uh.....have you ever been in a blimp hanger? Seriously, it's pretty wide but I will measure and post the dimension for you tomorrow. Going to bed right now.

PaulP
Old 12-08-2005, 02:17 AM
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LeeB
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Default RE: Aviation Models 35% Yak Build

Paul:

Nice thread. Keep it going. I've been working on the same plane (in the purple scheme), and i agree that the overall workmanship and covering is excellent. Very pleased with mine.

Put a brison 6.4 in mine with 3/4 inch spacers. Plenty of room in that BIG cowl.Using hitek 5945's throughout,(because it's what i had, and i like them) with hitek 805 quarter scale servo on the rudder. will you be installing cannister mufflers? I,m hoping to on mine, but the only info i can find is for either DA,3W, or ZDZ engines. And please guy's don't turn this into an engine discussion. Would just like some help for my brison.

Like i said NICE thread. Will be watching this one.

Thanks



Old 12-08-2005, 08:50 AM
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Default RE: Aviation Models 35% Yak Build

Does the firewall have any angle built in to provide the 2 - 3 degrees we need to compensate for torque???

My 35% Yak should be here before the end of the year... It's on the slow boat from China...

Old 12-08-2005, 02:56 PM
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Default RE: Aviation Models 35% Yak Build

I also have the 35% Yak. Yes the firewall does have the thrust built into it. The cowl does as well so the engine sits in the center of the cowl. I finished mine a few months back and it fly's just awesome.

Sorry to hijack the build from ya.

I like that color.


HMM may have to get another one.


Build quality is the best I have seen on any ARF. This includes the Composite-arfs that I have had!
Old 12-08-2005, 06:42 PM
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Default RE: Aviation Models 35% Yak Build

Hello Bryan,

Your not highjacking my thread....participation is a good thing! Hobdean I'll have the cowl measurement for you in a little bit....I just got home.

PaulP
Old 12-08-2005, 11:41 PM
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Default RE: Aviation Models 35% Yak Build

Thanks
I was wanting to put the biggest motor in it.
Old 12-08-2005, 11:46 PM
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Default RE: Aviation Models 35% Yak Build

Mine has plenty of power with a da-100 and standard mufflers. no problem fitting that in.
Old 12-09-2005, 06:23 PM
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Default RE: Aviation Models 35% Yak Build

Hobdean.....what motor are you thinking of putting in it? I would honestly go with a DA100. Although I have not yet flown it yet, my understanding is that it has plenty of power!

PaulP
Old 12-10-2005, 06:12 PM
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Default RE: Aviation Models 35% Yak Build

Hey, Paul. Let me know how the maiden goes tomorrow.

Good luck
Albert
Old 12-11-2005, 01:59 AM
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Default RE: Aviation Models 35% Yak Build


ORIGINAL: as722

Hey, Paul. Let me know how the maiden goes tomorrow.

Good luck
Albert

Well aren't we just hilarious.....[>:]! You know I bet you have been waiting months to lay that line on me! And for those who actually tune in to check out the Yak thread (unlike those that sign in just to "roast my chestnuts" [X(]...Albert).....I should have some more to post for all you guys in the next day or so!

PaulP
Old 12-15-2005, 09:24 AM
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Default RE: Aviation Models 35% Yak Build

Leardriver:

Did you install the cans yet. If so, which ones did you go with and do you have any pics or advise on the install?

Lee

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