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JulliPolas 01-18-2021 03:49 PM

Unimog 6x6 (full custom)
 
Hi,

I'm doing this Unimog for quite a while now with several iterations as my skills improve. So long that it suffered the "Great PhotoBucket Crisis" and then, the TinyPic going down. For that reason, I've lost my initial photos but,basically, a Unimog was built from scratch



ch:https://farm5.staticflickr.com/4474/...bfd6e32b_b.jpg

https://farm8.staticflickr.com/7878/...097656cd_b.jpg

https://farm5.staticflickr.com/4494/...003b8bdf_b.jpg

https://farm5.staticflickr.com/4506/...cffb0c4c_b.jpg


That mirror has a recess for a piece of selfie mirror:

https://farm5.staticflickr.com/4484/...074ab5b9_b.jpg

https://farm5.staticflickr.com/4451/...4a18a488_b.jpg

https://farm5.staticflickr.com/4495/...d2fa7bd9_b.jpg

https://farm5.staticflickr.com/4464/...1136ec25_b.jpg

https://farm5.staticflickr.com/4454/...2ee9585e_b.jpg

https://farm5.staticflickr.com/4510/...5e479614_b.jpg




It had a custom 6x6 chassis, running scx10 axles and front motor

After several months of successful running, decided that it should have portals and began to work on that.Initially,i was thinking of machining them but it sounded better in my head. We don't have a CNC machine at work so even with lot of work these parts would look rather crude. I thought in 3d printing which allow for the "casted part" look I was searching forThis it's the first prototype
https://farm5.staticflickr.com/4500/...946080f2_b.jpg

This was the improved version mounted on a scx10 axle:
https://farm5.staticflickr.com/4504/...ef07b279_b.jpg

The spheres on the housing ends meet 2 purposes:
-look more like the 1:1
-the portal boxes widen the axle 18mm so I've narrowed 20mm

First prototype of the rear ones:
https://farm5.staticflickr.com/4502/...cdfa542e_b.jpg

mounted on SSD housings look awesome:
https://farm8.staticflickr.com/7807/...d4cfbaa1_b.jpg
https://farm5.staticflickr.com/4485/...c63e0bee_b.jpg

https://farm8.staticflickr.com/7914/...e0868505_b.jpg



Better things to come, I promise. Keep tuned!



Rjag 01-18-2021 06:02 PM

Very nice work. Thank you for sharing. Looking forward to the progress.

SyCo_VeNoM 01-19-2021 07:17 AM

nice work so far

JulliPolas 01-19-2021 11:25 AM

1 Attachment(s)
Thanks guys!

I had the first headlights for the 'mog 3d printed but they weren't 100% what I wanted, so armed with fresh noob solidworks skills I tried my best to replicate the real ones:

Attachment 2269193

They turned out alright
https://farm5.staticflickr.com/4456/...2bfea852_b.jpg

https://farm5.staticflickr.com/4484/...eb6ddbec_b.jpg

Some aluminium foil to spread the light

https://farm5.staticflickr.com/4443/...a5225f44_b.jpg

I think they look better..

https://farm5.staticflickr.com/4473/...1c146e7e_b.jpg

https://farm5.staticflickr.com/4493/...7dfeeac6_b.jpg

They're mounted on a new bumper that's exactly the same as the old one. Had to make another because I'd took it to the shop, painted it and someone lost it somehow. Probably thrown into the trash

SyCo_VeNoM 01-19-2021 02:53 PM

at least you know solid works I use tinkercad ;)
don't get me wrong I've designed some bonkers things in it, but it has its limits namely things like importing stl file sizes.
too bad the transparent filament wasn't clearer.

JulliPolas 01-20-2021 12:33 PM


Originally Posted by SyCo_VeNoM (Post 12658195)
at least you know solid works I use tinkercad ;)
don't get me wrong I've designed some bonkers things in it, but it has its limits namely things like importing stl file sizes.
too bad the transparent filament wasn't clearer.


Solidworks was a very steep learning curve, in my opinion coming from AutoCAD but is powerful when mastered(I'm far from it :) ). I cannot use other software right now , tried Fusion but can't handle it.

The "clear" lenses were a bit of a let down but I've solved it with another solution



Portal axles are great for clearance but the 15mm extra clearance , also raised everything 15mm,the truck looked like a monster truck and it needed a new chassis. Kept delaying it but one day,after work, had one of those "now or never" moments,blueprints in hand and 10m later:


https://farm5.staticflickr.com/4452/...02879dc2_b.jpg









Looked out of scale, made of 16mm tubing but the 1:1 blueprints showed 17cm frame rails so it will work out



https://farm5.staticflickr.com/4502/...309999de_b.jpg





Got a Helios 2sp a while ago on a deal and even if it's a small size 2sp gearbox, that size don't allow being on many builds. This 'mog has plenty of space for one.I don't really need 2sp but I dig the scale looks of it





In my current chassis, used a Scx10 skidplate but the new one has to be custom to accommodate the Helios.



https://farm5.staticflickr.com/4466/...1e44fbf5_b.jpg



https://farm5.staticflickr.com/4495/...719ee3c1_b.jpg



https://farm5.staticflickr.com/4446/...81e98f33_b.jpg



https://farm5.staticflickr.com/4498/...f50bf0ca_b.jpg







At ride height



https://farm5.staticflickr.com/4492/...8a01aeba_b.jpg









Sorted out the links mounts. Not pretty but seemed the best idea




JulliPolas 01-21-2021 11:05 AM

3 Attachment(s)
The axles weren't really finished. There was some rubbing inside of the portals and against the rim. The rims only needed a bit of machining. Pretty tight,eh? :

https://farm5.staticflickr.com/4464/...8416cf62_b.jpg

Now I have 2 rear axles looking like this, no frictions. Pretty smooth, actually

https://farm5.staticflickr.com/4473/...90f6a493_b.jpg

The front parts are a different history. The steering was kind of limited because the dogbone cup was binding on the inside of these axle ends.

On the left, stock. On the right, what I had to dremel to solve the problem:
https://farm5.staticflickr.com/4450/...793989a5_b.jpg

And how it looks without the axle housing:

https://farm5.staticflickr.com/4481/...7b9fd841_b.jpg

The rear shock mounts now



Some Unimogs are like this:
Attachment 2269212

my take on them:
https://farm5.staticflickr.com/4448/...a5f3e66a_b.jpg

https://farm5.staticflickr.com/4505/...c8f2d8e7_b.jpg

https://farm5.staticflickr.com/4497/...00cf84cb_b.jpg

Had to invert the location of the shock/spring because of the sxc10 axle. Uses a long scx10 spring and these nice 60mm shocks:

https://farm5.staticflickr.com/4504/...eb0c506b_b.jpgThe chassis progressed. New crossmember, battery craddle and the rear shock mounts are in place

https://farm5.staticflickr.com/4628/...d0ef4f48_b.jpg

All the links(i know, Unimogs don't have links...)

https://farm5.staticflickr.com/4608/...457958ae_b.jpg

Forgive me the lack of torquetubes with photos of ground clearance

https://farm5.staticflickr.com/4659/...8166590a_b.jpg

https://farm5.staticflickr.com/4619/...f747efa1_b.jpg

JulliPolas 01-23-2021 02:32 AM

I wanted to make the truck standing on it's own so the work order was: front axle truss, panhard and upper link and spring/shock mounts

The truss

Started with the axle springs mounts, similar to the 3d printed i have in the back but in steel to be welded

https://farm5.staticflickr.com/4760/...493c3b8b_b.jpg

https://farm5.staticflickr.com/4748/...6b14de00_b.jpg

https://farm5.staticflickr.com/4745/...6926a681_b.jpg

https://farm5.staticflickr.com/4630/...89272d40_b.jpg

Added a 5mm square steel rod,tight to the housing

https://farm5.staticflickr.com/4723/...1403b152_b.jpg

https://farm5.staticflickr.com/4716/...4357209b_b.jpg

To finish, the panhard mount next to the knuckle and the angled upper link mount

https://farm5.staticflickr.com/4696/...019b7898_b.jpg

https://farm5.staticflickr.com/4754/...3c850148_b.jpg

The idea behind the truss was making it low profile so it wouldn't hit the frame rails but in the same time, looked from factory. The angled link mount allows to use straight rods and has a thread to avoid the "nut and bolt"


The spring mounts:

https://farm5.staticflickr.com/4678/...0d9bfdc0_b.jpg

https://farm5.staticflickr.com/4746/...87da720d_b.jpg

https://farm5.staticflickr.com/4761/...e29ea8f7_c.jpg

In place:

https://farm5.staticflickr.com/4655/...cece9533_c.jpg

https://farm5.staticflickr.com/4747/...63ac5faa_c.jpg

https://farm5.staticflickr.com/4623/...ca54c7ec_c.jpg

Next, secure the bumper

Rjag 01-23-2021 08:27 AM

That's a lot of work. Well thought out.

turbifrank 01-23-2021 10:49 AM

looks great....

JulliPolas 01-24-2021 01:42 AM


Originally Posted by Rjag (Post 12658924)
That's a lot of work. Well thought out.


Originally Posted by turbifrank (Post 12658949)
looks great....

Thanks!

The bed:

It's first iteration was made mainly in balsa wood, seemed like a good idea at the time:

https://farm5.staticflickr.com/4648/...c9ab98b4_b.jpg

Painted, looks good enough but can't handle the trails

So,had to do another and using the opportunity to make it wider because that was another mistake I've made. So, this one is 30mm wider

https://farm5.staticflickr.com/4627/...d22fffc0_b.jpg

First, the bottom:

https://farm5.staticflickr.com/4654/...d549b58a_b.jpg

And then, one side:

https://farm5.staticflickr.com/4765/...0189ccb3_b.jpg

Back:
https://farm5.staticflickr.com/4752/...89b4b852_b.jpg

With primer:
https://farm5.staticflickr.com/4667/...f75fac8f_b.jpg




Honestly, hadn't a fixed idea on what to do besides a floorboard look

Scribed the all the lines and started with the "nails":

https://farm5.staticflickr.com/4783/...eaa519a7_b.jpg

https://farm5.staticflickr.com/4789/...50ab2e8f_b.jpg

After all the nails, some black spray, a bit of sanding to do a kind of black wash,apply a heavy duty metal brush to do a wooden texture and finally the brown:

https://farm5.staticflickr.com/4792/...3ed1fb5d_b.jpg

https://farm5.staticflickr.com/4774/...bb4f9e18_b.jpg

more zoom!

https://farm5.staticflickr.com/4783/...9e5c6fd4_b.jpg

Honestly, i was surprised with the result as the paint could fill the texture of the metal brush but turned out nice. A mate clear coat in the end will take the shine away



Has hinges, only need to replace the lower screws for shorter ones:
https://farm1.staticflickr.com/812/2...c5891157_b.jpg

https://farm1.staticflickr.com/788/2...c64c94ee_b.jpg

https://farm5.staticflickr.com/4777/...fd6dec49_b.jpg

https://farm1.staticflickr.com/819/2...e52a4f2c_b.jpg

Very satisfied with the bed width, the bedsides drop perfectly

About the bedsides:


It's time for ziptie all the electronic and try some rocks:


JulliPolas 01-25-2021 12:56 PM

more on the bed:

The bedsides open,good...but they have to stay closed most of the time so i've came with an idea that it's not hard to execute and don't look out of place

First, machined these 3mm pieces with a 1.5mm hole for the pin (dowel?):
https://farm5.staticflickr.com/4774/...db8e79be_b.jpg

then, made the part that bolts on the bedside:

https://farm5.staticflickr.com/4786/...e79ea532_b.jpg

https://farm1.staticflickr.com/800/4...11e831ac_b.jpg

https://farm1.staticflickr.com/802/4...0a2f4bd2_b.jpg

https://farm1.staticflickr.com/800/4...e2dff9dc_b.jpg

The black bolts should be countersunk but the tool failed on me so had to use these ones. The chain will be replaced if I find a smaller one

https://farm1.staticflickr.com/814/2...3c152abe_b.jpg

All the latches done, rear tailgate and it's steps:

https://farm1.staticflickr.com/874/2...40332ea1_b.jpg

https://farm1.staticflickr.com/865/4...1f3ca3ee_b.jpg

https://farm1.staticflickr.com/893/3...1982bcfa_b.jpg

https://farm1.staticflickr.com/816/3...5044ac2c_b.jpg

https://farm1.staticflickr.com/900/4...a33c00d5_b.jpg

Bishop approves:

https://farm1.staticflickr.com/788/4...c7313ed7_b.jpg

[img]https://farm1.staticflickr.com/863/39344126520_11e5de16f7_b.jpg[/im


a first look at the bed, painted in camouflage green from Krylon</p>






https://farm1.staticflickr.com/792/2...8f871de6_b.jpg

JulliPolas 01-26-2021 10:38 AM

2 Attachment(s)
Small detail that was bothering me for some time:

https://farm1.staticflickr.com/963/4...228fd185_c.jpg

https://farm1.staticflickr.com/966/4...3ea17660_c.jpg

https://farm1.staticflickr.com/960/4...6faefd92_c.jpg

Long time ago,I've ordered a Axial parts tree only for the door handles. Not lazyness, only lack of skills. But the tree only had 2 so they went to the doors. Now, I can do stuff out of Styrene :)

Also carved the holes, they're not painted because I'm doing underside detail on the hood


The guys who print my stuff offered to model and print an Unimog engine so I took the chance.

straight from the printer:
Attachment 2269222

Test fit on the cab
Attachment 2269223

It could be more detailed but i wanted to add parts later. The sizing isn't true scale but there's space constraints on the place, there's the 540 and the servo over there

First, exhaust manifold, turbo and an alternator
https://farm1.staticflickr.com/909/2...035887af_c.jpg

Then, the intake manifold
https://farm1.staticflickr.com/944/4...91284674_c.jpg

The engine driven air compressor for the onboard air tank
https://farm1.staticflickr.com/828/4...52b4315b_c.jpg

Injector lines
https://farm1.staticflickr.com/954/4...07b11be6_c.jpg

Turbo Downpipe
https://farm1.staticflickr.com/973/4...0e5ebc4f_c.jpg

In place
[IMG]https://farm1.staticflickr.com/953/2...79a10fa3_c.jpg[/IMG]

It will not be a perfect replica but it's enough to cover the motor and servo. Needs more stuff like air filter, pulley belts, some pipes and paint

JulliPolas 01-27-2021 11:19 AM

While the fake engine and the rest of the parts were getting done outside the car, one more important thing has to be done: make it run properly!

The cab has new mounting points(4 screws inside the inner fenders) and attached the bed on the chassis.

https://farm2.staticflickr.com/1728/...4d139975_c.jpg

https://farm2.staticflickr.com/1730/...00860fa3_c.jpg

https://farm2.staticflickr.com/1725/...9161cafc_c.jpg

The bed tips to change batteries, that sit above the middle axle,between the frame rails
https://farm2.staticflickr.com/1751/...18fc2c97_c.jpg

And off to the trail!!
https://farm2.staticflickr.com/1724/...cca53c4f_c.jpg

JulliPolas 01-28-2021 10:28 AM

A little more work on the engine

https://farm2.staticflickr.com/1732/...dd5532fd_c.jpg

https://farm2.staticflickr.com/1741/...527e2e0e_c.jpg

Mounted it and the air filter. Needs a couple more parts to fill this bay

https://farm2.staticflickr.com/1755/...926ca2ae_c.jpg

https://farm2.staticflickr.com/1737/...906eb9a9_c.jpg


https://farm2.staticflickr.com/1789/...944b6276_c.jpg

https://farm2.staticflickr.com/1827/...4fd563f8_c.jpg

While the bay is slowly being completed, did something else:

https://farm2.staticflickr.com/1807/...82dd963e_c.jpg

https://farm1.staticflickr.com/895/4...5f3f96d0_c.jpg

https://farm2.staticflickr.com/1824/...680c1b93_c.jpg

This printed wheel is a copy of the Gmade SR02 already in the truck but thin as possible to fit under the bed as the real one

https://farm2.staticflickr.com/1801/...17063fca_c.jpg

https://farm1.staticflickr.com/892/4...d52cf6e8_c.jpg

https://farm2.staticflickr.com/1765/...694fd254_c.jpg

Just needs a mount welded on the chassis

JulliPolas 01-29-2021 02:04 PM

1 Attachment(s)
Working on the rear fenders(mudguards?? )

https://farm1.staticflickr.com/840/2...c9fd46c5_c.jpg

https://farm2.staticflickr.com/1762/...862d4448_c.jpg

https://farm1.staticflickr.com/915/4...29511a29_c.jpg



https://farm1.staticflickr.com/935/4...d8758929_c.jpg

https://farm1.staticflickr.com/927/4...cdcbdc89_c.jpg

https://farm1.staticflickr.com/842/4...d31d4ff1_c.jpg



Bent in 0.9mm aluminum sheet. Only bent one to approve the design. What do you guys think?



The real ones can be like these:
https://i1.wp.com/data3.primeportal...._13.jpg?w=1020

Rjag 01-29-2021 02:57 PM

Looks fine. Impressive effort with great results.

JulliPolas 01-30-2021 02:08 AM


Originally Posted by Rjag (Post 12660283)
Looks fine. Impressive effort with great results.

Thanks! keep tuned because this is not one of those projects that are forgotten at middle way :)

Already had a fuel tank, done years ago and like I feel my skills improved, so re-did it

https://farm2.staticflickr.com/1876/...250a0617_c.jpg

https://farm2.staticflickr.com/1861/...17e8a5f8_c.jpg

https://farm2.staticflickr.com/1882/...ddcbf010_c.jpg

https://farm2.staticflickr.com/1890/...1d0c82d5_c.jpg

https://farm2.staticflickr.com/1887/...f733872b_c.jpg

https://farm2.staticflickr.com/1852/...694aa459_c.jpg

Not in the final position (hot glued in place).

JulliPolas 01-31-2021 01:10 AM

More 2 parts to fill the engine bay:

This coolant reservoir:

https://farm2.staticflickr.com/1977/...68c4b7dc_c.jpg

https://farm2.staticflickr.com/1902/...33808a7e_c.jpg

And upgraded my old radiator:

https://farm2.staticflickr.com/1957/...3cd53317_c.jpg

https://farm2.staticflickr.com/1943/...073d55cd_c.jpg

https://farm2.staticflickr.com/1930/...41345040_c.jpg

https://farm2.staticflickr.com/1970/...e78edbfb_c.jpg

After adding everything to the bay, will hide the blinker's wires....

JulliPolas 02-01-2021 11:05 AM

3 Attachment(s)
My current bed is fine but i've scrapped the idea of the canvas because there's no way I can put functional hooks on the thin aluminum that's on the bedsides so I'll make a brand new bed for this purpose

The idea is to look like this:
Attachment 2269236


This time, I'll print the bedsides because of my current personal situation, and doing the floor and struture as before,with wood and PVC sheet

2 prints, 1 side:
https://live.staticflickr.com/65535/...c43caafa_b.jpg

How the corners would look like
https://live.staticflickr.com/65535/...962e676b_b.jpg

Giving some wooden texture to the PVC
https://live.staticflickr.com/65535/...3c29d9c4_b.jpg

Small nails to mimic round head bolts securing the planks
https://live.staticflickr.com/65535/...d069ec2b_b.jpg

Black for panel gaps
https://live.staticflickr.com/65535/...9c2bf367_b.jpg

Painted in a colour that should be brown but it's more like dark olive drab so it will stay
https://live.staticflickr.com/65535/...4a80f57a_b.jpg

https://live.staticflickr.com/65535/...705d04de_b.jpg

Next is prepping the sides to paint and attach

JulliPolas 02-02-2021 10:53 AM

4 Attachment(s)
So, I've scratchbuilt a fuel tank earlier. I think it looked good enough but seemed a bit small. So I've copied the shape, enlarged it a bit and printed. That was some time ago but today picked it again to apply some paint and did something else

see the mounts below the tank?
Attachment 2269238

Attachment 2269239

Attachment 2269240

Attachment 2269241

Now it needs the metal mounts to the chassis and the fuel cap

JulliPolas 02-03-2021 10:50 AM

4 Attachment(s)
Well,have my mudguards printed and painted.Was waiting for the m2 torx bolts to mount everything

Attachment 2269244

Attachment 2269245

Attachment 2269246

Attachment 2269247

JulliPolas 02-04-2021 10:42 AM

Anyone knows why the pics are small?



Well, things are going slow...was anxious to get the metal stuff done to pass the bed to the lady who will do the tarp.

https://live.staticflickr.com/65535/...3cb37d09_b.jpg

https://live.staticflickr.com/65535/...29d14a3b_b.jpg

https://live.staticflickr.com/65535/...7dc57e99_b.jpg

At first, I will only make the front and rear arch like the real ones but all my reference photos were from 4x4s. This long bed would need one more,atleast

The archs are 4mm stainless steel and the rest 3mm. The feet are steel, brazed to the archs.Was planning to braze everything but I'm quicker with the TIG.

JulliPolas 02-05-2021 02:05 PM

6 Attachment(s)
One more random detail for the 'mog

Attachment 2269274

Attachment 2269275

I live in a tough neighbourhood :)



Attachment 2269276



Still need to finish paint everything and add the rubber straps

JulliPolas 02-06-2021 08:06 AM

2 Attachment(s)
the new bed is going nicely. the tailgate it's almost painted and ready to be mounted and I have the tarp also ready(not shown because I took it off to mount the bench)

The bench seat,printed frame with wood boards

Attachment 2269279

Attachment 2269280


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