Byron/Iron Bay F4U Corsair build
#1
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Byron/Iron Bay F4U Corsair build
I started working on this in September but had to back burner it to get a home project done. After i got started on it i found many parts missing and crappy workmanship on some things that i was able to fix myself. I'm really disappointed in the quality of this kit as far as missing parts etc. i drove all the way down to WV pick this plane up personally just to prevent damage from shipping only to find the fuse workmanship was totally unacceptable. i did look at it before i left ,but was tired and wanted to head home so i didn't look at like i should have. lucky for me the following 3 weeks later i had to go to NC for my nephew's wedding so i exchanged it on the way down. ok.... Here's the kit as i put it on the bench for the first time. i'm using robart wheels and gear , if you have any cool ideas you'd like to share ,do so by all means WB_1
#2
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RE: Byron/Iron Bay F4U Corsair build
here we have the spar and gear rails being fitted. i opted to replace the factory rails with wider ones because of the clearance grooves needed to make the gear much easier to remove . i was concerned about them being to weak after i grooved them to where they needed to be. byron wanted the gear built into the plane and not serviceable . i have many hours playing with the rails to get them just right . Partly because i'm hoping to add gear doors . the wing is thin and i'm not sure if i'm going to be able to make them work.
#4
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RE: Byron/Iron Bay F4U Corsair build
the first pic is when i cut the gear door from the fuse. i didn't follow the panel lines because i'm making the gear removable and i'll be cutting the tabs from the door and adding mounting tabs to the pieces. the next pic is of the access hatch after being fitted. and the last two are of formers f-1 and f-2 being prepped for glassing.
#8
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RE: Byron/Iron Bay F4U Corsair build
next i had to work on fitting the exhaust from the great guys at jtech. the stock muffler hung to low and i couldn't get it in the cowl. i hate hacking up a cowl to get a muffler to fit. so i worked out where it need to be and i sent it back and Jtech made the mods for free!
#14
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RE: Byron/Iron Bay F4U Corsair build
mostly from the manufacturer. just isn't as good as byron was. i ordered a replacement canopy for my at-6 and it was so thin i sent it back and told them i wasn't going to use it and to either send me a better one or refund my money. when i bought the corsair kit they gave me the wrong canopy for that so i sent them both back at the same time on my dime or about 15.00 . i was supposed to get a sliding canopy i got the static one . gezzz
#16
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RE: Byron/Iron Bay F4U Corsair build
this is where i am as of tonight . i'm getting ready to start on building /fitting the wing panels / the pic with the piece of ply taped to it was part of what i was talking about . poor workmanship. the spar slot looked like it was cut by a third grader with a dull hacksaw . lucky for me the slot was way to narrow so i squared of the line and use the piece of ply to hold the line while i recut the slot . it turned out good. spar fits nice now.
#20
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RE: Byron/Iron Bay F4U Corsair build
ORIGINAL: BobH
You would be wise to reinforce the spar where its cut out for the Gear strut. Others have failed exactly at that point..
You would be wise to reinforce the spar where its cut out for the Gear strut. Others have failed exactly at that point..
#22
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RE: Byron/Iron Bay F4U Corsair build
I agree with Bob on re-enforcing the spar.
I'd epoxy ply on both sides of the spar (total 3 layers) as I had a Byron hellcat and the wing broke off due to the metal spar breaking free of that lone ply (bought the plane already built). Needless to say, I have failed every time to successfully land a plane with only half a wing (but I keep flying her until every part stops moving!), resulting in total destruction of plane and engine (except for that one wing that came floating down by itself!).
As for kit quality, Byron was way ahead at the time, but you're now talking about 30+ year old technology!
I found some pictures:
I'd epoxy ply on both sides of the spar (total 3 layers) as I had a Byron hellcat and the wing broke off due to the metal spar breaking free of that lone ply (bought the plane already built). Needless to say, I have failed every time to successfully land a plane with only half a wing (but I keep flying her until every part stops moving!), resulting in total destruction of plane and engine (except for that one wing that came floating down by itself!).
As for kit quality, Byron was way ahead at the time, but you're now talking about 30+ year old technology!
I found some pictures:
#24
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RE: Byron/Iron Bay F4U Corsair build
ORIGINAL: samparfitt
I agree with Bob on re-enforcing the spar.
I'd epoxy ply on both sides of the spar (total 3 layers) as I had a Byron hellcat and the wing broke off due to the metal spar breaking free of that lone ply (bought the plane already built).
I agree with Bob on re-enforcing the spar.
I'd epoxy ply on both sides of the spar (total 3 layers) as I had a Byron hellcat and the wing broke off due to the metal spar breaking free of that lone ply (bought the plane already built).
#25
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RE: Byron/Iron Bay F4U Corsair build
If I remember correctly, I don't think it was ever flown and I don't remember having any bad landings as hellcats are pretty easy flyers. I also didn't like the gear not being removable. Like you, I no longer buy already built planes (that way, I can only blame 'dump thumbs'!).
I just added pictures to my previous post so you can see where the spar came out.
I just added pictures to my previous post so you can see where the spar came out.