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Old 10-21-2010, 01:23 PM
  #7  
russ_hillis
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Join Date: Jun 2010
Location: Coronation, AB, CANADA
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Default RE: Craft Air Cowboy Build

After taping the template together I grabbed the trusty ol' Elmers spray on glue and applied a small amount in 4 spots and attached it to a 12x48" piece of 1/8" ply. I cut the 1st piece out on the bandsaw and sanded to the final shape with my bench mounted disc sander. Once I was done with that I cut out the other side making it slightly larger than the 1st and then I dabbed hot melt in 4 spots and stuck the sides together. I did this so that I can just use the piloted laminate trim bit and get the 2 sides to match - mistake for mistake . As you can see, I didn't have the bit quite high enough and I missed a bit. Not too much of a problem, I just trimmed the wee bit off with a razor blade.
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