It looks like the reason that the aileron won't go all the way down is because I didn't fully seat the torque rod in the slot. I'm gonna use a heat gun to melt the epoxy, cut the hinges and try it again. Yea, I realize now not to put the CA on the hinge then slide it in the slot....major bonehead idea, but then again, I'm a newbie. Nothing like learning from your mistakes. Thanks.