Hi Guys, I was not aware of all this back and forth here.
I thought that the system will notify me when is a reply. Any way I look at the video that Carlos did and...I think I may know what the issue could be .
Not sure but it could happen. I seen someone do not remember the name talk with JIM at rcxel...I am not aware of anyone one with that name at rcxel in china.
Couple years back Liang and I tried to come up with a dual output sensor as we need it for multi-cylinder CDI, and we used a Allegro SMT HES.
I did not know what sensor the DLE engine here was equipped with.
The "Bug" as Bill calls it that I use is a Allegro part and I get it here from DigiKey , Newark and is a continuous time switch I know that Rcxel used the same for a long time. Now that I seen on Carlos video ...this is a molded sensor that they make in house as I know they bought a small plastic injection machine and I know was used for dual output sensor. The "bug" use to make this sensor I think is same part, after wires are manually attached then is gets molded. I CAN NOT SAY the reason, maybe in molding process some of the chips may get an internal electronically fault that will not make them to total failure and will still test OK on the tester, maybe the hot plastic may have something to do with... and now you may say; how it test good and be bad...well I tell how I test them . I have a flywheel with magnets and I spin it with a small motor and a tachometer. Once my wife Camelia solders the wires to the sensors and shrink tube is shrunk then I connect it and I hold it above the magnetic field and I see the LED light, RPM and all is good. Some times I manual flag it and the buzz and light comes on. Not to make an excuse but it is possible not to notice when you test them to spark on the wrong edge when you make hundreds of them a day. I do not make as many as Rcxel and some times with SIP3 case as I sent to Carlos...I find some dead ones.Could be also a batch that was made not up to standard. Also they can be marked and be counterfeit....
Timing IT IS NOT 45-50 BTDC, it should be 28-30BTDC.
Carlos I did not know that you have molded SMT sensor, I would of sent you casing also. I thought you can take the wedge out and just swap the sensor.

NOTE:

Anyone in USA and Canada that encounters issues with RCXEL sensors contact me for a free replacement.
other than USA and Canada you will pay only Shipping around 6USD

Contact me @ [email protected] or call 561-927-6171

Thanks
Adrian