Small parts molded first to get my process sorted The Amadeus fuselage is light but prone to bruising easily so I am testing 1oz kevlar over 3/4 oz cloth. Core is 1.5mm Rohacell.
Started on the canopy.



Paper templates



Mesh for even perforations in the Rohacell






Epoxy micro balloons piped into the corners with zip lock bag with corner cut off.




100 gm carbon cut on bias to reinforce the edges.