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Old 10-17-2024 | 07:25 AM
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ron_van_sommeren
 
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Too long wires batteryside can kill ESC over time: causes, precautions, solutions & workarounds - RCG
Contents
  • Two problems
    • Voltage spikes higher than battery voltage, at 8/16/24/32kHz: transistor / powerFET / die breakdown.
    • Current through input capacitors too high: overheating, popping or even exploding.
    • Nonsense Ron, I never had problems with long battery wires.
  • Example: four costly controllers consecutively cremated
  • Solution I: simply lengthen the motor wires instead
    • Solution II: add extra capacitors, rules of thumb
      Calculation spreadsheet
    • Capacitor type and polarity/orientation!
    • How & where (not) to add extra capacitors
      All capacitors as close to or on controller, do not distribute along batterywires.
    • DIY capacitor pack pictures
    • Capacitor & pack suppliers
    • Expert/manufacturer opinions & their rules of thumb
      They all say the same ... noise_reduction_101, switching_power_supply_design_101.
    • Cause, explanation, water hammer/knock analogy&
      , theory
      References
    • Measurements & scope traces

15,570
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Last edited by ron_van_sommeren; 10-17-2024 at 09:55 AM.